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Kawasaki Concours 14 ABS 2007-2013 Workshop Service Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: Concours 14 ABS Model Designation: ZG1400A/B Generation Model Years Covered: 2007, 2008, 2009, 2010, 2011, 2012, 2013 Codes Chassis Code: ZG1400 👋 Introduction...
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Tipo: Motocicletas
Proveedor:
SKU: 73124
Kawasaki Concours 14 ABS 2007-2013 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Concours 14 ABS
Model Designation:
ZG1400A/B
Generation
Model Years Covered:
2007, 2008, 2009, 2010, 2011, 2012, 2013
Codes
Chassis Code:
ZG1400
👋 Introduction
Market Position
Motorcycle Segment:
Sport touring motorcycle, known for its long-distance comfort, performance, and advanced features.
Competitive Analysis
Competitors:
Competes with other premium sport-touring motorcycles such as the BMW R 1200 RT, Honda ST1300, Yamaha FJR1300, and Moto Guzzi Norge.
Key Features
Aerodynamics:
Advanced aerodynamic fairing design for rider comfort and wind protection.
Adjustable Windscreen:
Electronically or manually adjustable windscreen for customizable wind deflection.
Shaft Drive:
Low-maintenance shaft final drive system.
ABS:
Anti-lock Braking System for enhanced safety and control.
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive repair and service for the entire motorcycle
Page Count
Page Count:
803 pages
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine System:
Detailed procedures for disassembly, assembly, inspection, adjustment, and troubleshooting of the engine and its components (e.g., cylinder head, pistons, crankshaft, lubrication system, cooling system).
Fuel System:
Coverage includes fuel injection system, fuel pump, injectors, throttle body, evaporative emission control system.
Ignition System:
Information on ignition timing, spark plugs, ignition coils, and related electronic components.
Transmission System:
Clutch operation, gearbox disassembly and assembly, gear shift mechanism, and lubrication.
Drivetrain:
Final drive (shaft drive) inspection, maintenance, and repair.
Chassis Frame:
Frame inspection, fork and suspension system maintenance and repair, steering system.
Braking System:
Detailed procedures for front and rear brake systems, including ABS operation, brake fluid replacement, caliper service, and master cylinder maintenance.
Electrical System:
Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starting system (starter motor), lighting system, instrumentation, and electronic control unit (ECU) diagnostics.
Cooling System:
Radiator, fan, thermostat, coolant flow, and related components.
Exhaust System:
Inspection and maintenance of the exhaust pipes and muffler.
Bodywork And Trim:
Removal and installation procedures for fairings, panels, seats, and other body components.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication points, chain/shaft drive adjustment, tire pressure checks, brake fluid checks.
Troubleshooting Guides:
Diagnostic procedures for common problems, symptoms, and potential causes.
Disassembly And Assembly:
Step-by-step instructions for dismantling and reassembling all major components and systems.
Adjustments:
Detailed procedures for adjusting clutch, throttle, brakes, suspension, and other adjustable components.
Component Testing:
Procedures for testing electrical components, sensors, and actuators.
Torque Specifications:
Comprehensive lists of torque values for all critical fasteners and connections.
Wiring Diagrams:
Detailed electrical schematics for easy troubleshooting and repair of the electrical system.
Special Tool Usage:
Identification and illustration of special service tools required for specific procedures.
Technical Depth
Repair Depth:
In-depth repair and overhaul procedures for engine, transmission, and all major mechanical and electrical systems, suitable for professional mechanics and experienced DIY enthusiasts.
Diagnostic Capabilities:
Covers diagnosis and troubleshooting of complex issues, including electronic control systems and ABS.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable, allowing users to print individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Quality:
N/A (Digital PDF Download)
Software Requirements
Required Software:
Adobe Reader or compatible PDF viewer.
Compatibility
Operating Systems:
Compatible with Windows, Mac, and Linux operating systems.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, four valves per cylinder inline-four.
Displacement:
1352 cc (82.5 cu in)
Performance
Bore X Stroke:
84.0 x 61.0 mm (3.3 x 2.4 in)
Compression Ratio:
11.0:1
Power Output:
Approximately 155 hp @ 8,800 rpm (claimed, subject to regional variation and tuning)
Torque Output:
Approximately 100 lb-ft @ 6,200 rpm (claimed, subject to regional variation and tuning)
Fuel System
Fuel Delivery:
Fuel injection with dual throttle valves (Digital Fuel Injection - DFI).
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Clutch Type:
Hydraulically actuated wet multi-disc clutch
Features
Final Drive:
Shaft drive
📐 Dimensions
Exterior
Overall Length:
2,230 mm (87.8 in)
Overall Width:
790 mm (31.1 in)
Overall Height:
1,350 mm (53.1 in)
Wheelbase:
1,520 mm (59.8 in)
Ground Clearance:
130 mm (5.1 in)
Weights
Dry Weight:
270 kg (595 lbs)
Wet Weight:
295 kg (650 lbs) (approx.)
Fuel Capacity:
23 Liters (6.1 US gal)
🛡️ Safety Features
Ratings
ABS Standard:
Yes, Integrated ABS (IA-ABS)
Active Features
Braking System Type:
Dual semi-floating 310 mm discs with 4-piston calipers (front); Single 250 mm disc with 2-piston caliper (rear)
Suspension Front:
43 mm inverted telescopic fork with adjustable compression and rebound damping, spring preload.
Suspension Rear:
Uni-Trak, alloy rear shock with adjustable preload, rebound and compression damping.
Passive Features
Lighting:
Dual 55W halogen headlights, LED taillight.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD multi-function display, analog tachometer, speedometer, gear position indicator, clock, fuel gauge, and trip meters.
Driver Assistance
ABS System:
Integrated ABS (IA-ABS) provides synchronized braking control for both front and rear wheels.
Connectivity
Keyless Ignition:
KIPASS (Kawasaki's Intuitive Proximity Activation Start System) allows for keyless starting and ignition.
Features
Adjustable Windscreen Control:
Electric adjustment for the windscreen height.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to periodic maintenance chart in manual; typically 6,000 miles or 12 months, whichever comes first.
Valve Clearance Check:
Refer to periodic maintenance chart; often around 15,000-24,000 miles, but precise interval is in the manual.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher, JASO MA certified (e.g., Kawasaki Genuine Motorcycle Oil).
Engine Oil Capacity:
Approximately 4.0 L (4.2 US qt) with filter change.
Coolant Type:
Ethylene glycol-based coolant, 50/50 mixture with distilled water.
Brake Fluid Type:
DOT 4.
Final Drive Oil Type:
SAE 80 API GL-5 Hypoid gear oil.
Known Issues
Fuel Pump Recall:
Some early models may have had issues related to the fuel pump, check for recalls.
Clutch Slave Cylinder:
Occasional reports of clutch slave cylinder leaks, requiring replacement.
Charging System Components:
While generally reliable, specific regulator/rectifier or stator failures can occur, particularly with higher mileage.
📚 Vehicle History
Brand Heritage
Kawasaki Motorsports:
Kawasaki Heavy Industries has a long and successful history in motorsports, including MotoGP and World Superbike, influencing their road-going performance motorcycles.
Model Evolution
Concours Lineage:
The Concours 14 (ZG1400) is the successor to the Concours (ZG1000), representing a significant technological advancement in power, comfort, and features.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Motorcycle Press Reviews:
Consistently praised by motorcycle journalists for its performance, comfort, and touring capabilities.
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