Kawasaki Vulcan 900 Custom 2007-2015 Factory Service Manual

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The Kawasaki Vulcan 900 Custom is a V-Twin cruiser motorcycle produced from 2007 to 2015, celebrated for its clean, minimalist aesthetic and emphasis on customization. Designed to offer a balance...

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Tipo: Motorcycle

Proveedor:

SKU: 77211

Etiquetas: 2007 2008 2009 2010 2011 2012 2013 2014 2015 900 Agriculture CASE Combines Kawasaki Motorcycle Other Agricultural Equipment Vulcan 900 Custom

Variantes de producto

Descripción

The Kawasaki Vulcan 900 Custom is a V-Twin cruiser motorcycle produced from 2007 to 2015, celebrated for its clean, minimalist aesthetic and emphasis on customization. Designed to offer a balance of classic cruiser styling, reliable performance, and accessible pricing, it appeals to riders seeking a stylish and personalized riding experience. Its robust engineering and the legacy of Kawasaki's performance-oriented machines ensure a dependable and enjoyable ride, making it a popular choice within its market segment. This comprehensive factory service repair manual provides complete information for the Kawasaki Vulcan 900 Custom, covering a wide array of systems including the engine, chassis, and electrical components. It details routine maintenance, troubleshooting, and step-by-step repair procedures, supported by detailed illustrations and technical specifications. This manual is an essential resource for owners, technicians, and mechanics, empowering them with the knowledge to effectively maintain and repair the motorcycle, ensuring its optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Vulcan 900 Custom

Model Variant:

Custom

Years Covered:

2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015

Vehicle Type:

Motorcycle

Engine Type:

V-Twin Cruiser

👋 Introduction

Market Position

Market Niche:

Entry-level to mid-range cruiser motorcycle, appealing to riders seeking a customizable and stylish riding experience.

Competitive Analysis

Competitors:

Honda Shadow series, Yamaha V-Star series, Suzuki Boulevard series.

Key Features

Customization:

Designed with customization in mind, featuring a clean, minimalist aesthetic and ample opportunity for personalization.

Value Proposition:

Offers a balance of classic cruiser styling, reliable performance, and accessible pricing, making it a popular choice for new and experienced riders alike.

Manual Benefit

Cost Savings:

Enables owners to perform a significant portion of maintenance and repairs themselves, potentially saving $50-$60 per hour in labor costs.

Empowerment:

Empowers owners with the knowledge to understand their vehicle, make informed decisions about maintenance, and communicate effectively with mechanics.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Manual

Coverage Scope:

Complete official factory repair information

Target Audience:

Owners, Technicians, Mechanics

Page Count

Page Count Estimate:

Hundreds of pages

Language

Language:

English

Format

File Format:

PDF Download

Delivery Method:

Digital Download (Link provided post-payment)

Software Requirement:

Adobe PDF Reader

📖 Manual Coverage

Systems Covered

Engine:

General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission

Chassis:

Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame

Electrical:

Electrical System, Wiring Diagrams

Other:

Appendix

Procedures Included

Maintenance:

Routine maintenance, fluid changes, lubrication, filter replacement

Diagnostics:

Engine fault symptom diagnosis, troubleshooting guides, part testing techniques

Repair:

Step-by-step repair procedures for all covered systems, engine rebuilds, component replacement

Tuning:

Adjustment and tuning procedures for engine management systems

Technical Depth

Depth:

Comprehensive factory-level detail, covering fundamental maintenance to advanced diagnostics and repairs.

Detail Level:

Detailed substeps, notes, cautions, warnings, numbered instructions, and bold figure numbers.

Illustrations

Illustrations Type:

Detailed illustrations, drawings, photos, and enlarged inset diagrams.

📊 Manual Specifications

File Format

File Type:

Print Quality

Printability:

Fully printable without restriction, allowing for printing of individual pages, chapters, or the entire manual.

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

Searchability

Text Search:

Searchable text functionality for quick information retrieval.

⚙️ Engine Specifications

Primary Engine

Engine Manufacturer:

Kawasaki

Engine Configuration:

V-Twin, 4-stroke

Displacement:

892 cc (54.5 cubic inches)

Bore X Stroke:

88.0 mm x 74.2 mm (3.46 in x 2.92 in)

Cooling System:

Liquid-cooled

Valve Train:

SOHC, 2 valves per cylinder

Compression Ratio:

9.5:1

Performance

Horsepower Estimate:

Approx. 57 hp @ 6,000 rpm (spec varies slightly by region/year)

Torque Estimate:

Approx. 78 Nm (57.5 lb-ft) @ 3,500 rpm (spec varies slightly by region/year)

Fuel System

Fuel Delivery:

Fuel Injection (Digital Fuel Injection - EFI)

Fuel Type:

Unleaded gasoline, 87 octane or higher recommended

Fuel Tank Capacity:

20.0 L (5.3 US gal)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Clutch Type:

Wet, multiple-disc

Final Drive:

Belt Drive

📐 Dimensions

Exterior

Overall Length:

2,405 mm (94.7 in)

Overall Width:

900 mm (35.4 in)

Overall Height:

1,135 mm (44.7 in)

Wheelbase:

1,690 mm (66.5 in)

Ground Clearance:

140 mm (5.5 in)

Weights

Dry Weight:

Approx. 242 kg (533.5 lbs)

Curb Weight:

Approx. 251 kg (553.4 lbs)

🛡️ Safety Features

Ratings

Safety Certification:

Meets relevant safety standards for motorcycles (e.g., EPA, CARB, DOT compliance where applicable).

Active Features

Braking System:

Hydraulic disc brakes front and rear.

Tire Type:

Tubeless tires.

Passive Features

Lighting:

Halogen headlight, LED taillight and turn signals.

💡 Technology Features

Infotainment

Instrumentation:

Classic analog speedometer with integrated digital display for odometer, trip meter, and clock. Fuel gauge is often integrated into the tank or digital display.

Driver Assistance

Electronic Aids:

Primarily mechanical systems. Electronic Fuel Injection (EFI) is the primary electronic management system.

Connectivity

Connectivity Features:

No modern connectivity features like Bluetooth or smartphone integration typically found on this model.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific mileage/time intervals (typically every 6,000 km or 12 months).

Air Filter Check:

Inspect and clean/replace at recommended intervals (e.g., every 12,000 km).

Spark Plug Replacement:

Refer to manual for specific intervals (e.g., every 12,000 km).

Fluid Specifications

Engine Oil Type:

API SG or SH, SAE 10W-40 recommended. Consult manual for precise specification and API classification.

Engine Oil Capacity:

Refer to manual for precise capacity with/without filter change.

Coolant Type:

Ethylene glycol-based coolant with demineralized water (50:50 mixture recommended).

Brake Fluid Type:

DOT 4 recommended.

Known Issues

Common Wear Items:

Tires, brake pads, clutch plates, and drive belts are common wear items. Regular inspection is crucial.

Potential Issues:

Some owners report occasional minor electrical gremlins or carburetor synchronization issues (if applicable to specific models not covered by EFI, though this manual specifies EFI). Refer to manual for specific diagnostic procedures.

📚 Vehicle History

Brand Heritage

Kawasaki Legacy:

Kawasaki has a long and storied history in motorcycle manufacturing, known for its performance-oriented and innovative machines across various categories, including cruisers.

Model Evolution

Vulcan Lineage:

The Vulcan line has been a staple in Kawasaki's cruiser offerings, evolving to meet rider demands for style, comfort, and performance. The 900 Custom represents a specific styling direction within this popular series.

Production

Production Period:

The Vulcan 900 platform, including the Custom variant, has been in production for a considerable period, indicating its market acceptance and durability.

🏆 Awards & Recognition

Recognitions

Motorcycle Awards:

While specific awards for the 2007-2015 Vulcan 900 Custom are not widely publicized, the Vulcan line has consistently received positive reviews for its styling, comfort, and value within the cruiser segment.