Kawasaki Vulcan 900 Custom Motorcycle Complete Workshop Service Repair Manual 2007 2008 2009 2010 2011 2012 2013 2014 2015

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Tipo: Motorcycle

Proveedor:

SKU: 82387

Etiquetas: 2007 2008 2009 2010 2011 2012 2013 2014 2015 Kawasaki Misc Motorcycle Motorcycles Vulcan 900 Custom

Variantes de producto

Descripción

The Kawasaki Vulcan 900 Custom (VN900C) is a mid-size cruiser motorcycle produced from 2007 to 2015, celebrated for its distinctive custom styling, reliable liquid-cooled, 52-degree V-twin engine, and accessible entry into the cruiser segment. Its low-slung profile, sculpted fuel tank, and drag-style handlebars contribute to its eye-catching aesthetic, while a robust steel double-cradle frame and a 5-speed transmission ensure a stable and enjoyable riding experience. Known for its strong aftermarket support and owner satisfaction, the Vulcan 900 Custom offers a blend of classic cruiser appeal with modern engineering, making it a popular choice for riders seeking a stylish and customizable platform. This comprehensive workshop service and repair manual provides in-depth coverage for the Kawasaki Vulcan 900 Custom, encompassing all major systems including the powertrain, chassis, electrical components, and bodywork. It details essential maintenance procedures, from routine oil changes and belt adjustments to more involved engine tune-ups and component overhauls. The manual also offers thorough troubleshooting guides, diagnostic procedures, and step-by-step repair instructions for all aspects of the motorcycle. Technical specifications, torque values, fluid recommendations, and wiring diagrams are included to assist owners, mechanics, and technicians in maintaining and repairing the vehicle effectively and safely.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Vulcan 900 Custom

Model Code:

VN900C

Primary Model Years Covered:

2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015

Codes

Manual Product Code:

N/A (Derived from product name)

👋 Introduction

Market Position

Segment:

Mid-size cruiser motorcycle

Target Audience:

Riders seeking a stylish, customizable, and accessible cruiser experience

Competitive Analysis

Key Competitors:

Honda Shadow series, Yamaha V-Star series, Suzuki Boulevard S40/S50

Unique Selling Points:

Distinctive 'custom' styling, reliable V-twin engine, accessible price point, robust aftermarket support

Key Features

Styling:

Low-slung profile, sculpted fuel tank, drag-style handlebars, teardrop mirrors, extensive chrome accents

Engine Type:

Liquid-cooled, 4-stroke, V-twin

📋 Manual Details

Coverage Areas

Primary Focus:

Workshop Service and Repair

Vehicle Type:

Motorcycle

Regional Applicability:

Global (Technical specifications generally consistent, but regional variations in emissions and parts may exist)

Page Count

Estimated Pages:

Likely 500-800+ pages (typical for comprehensive workshop manuals)

Manual Type

Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (internal components, cooling, lubrication), Fuel System (injection, carburetion if applicable to specific market variants), Transmission, Clutch, Final Drive (belt drive system)

Chassis:

Frame, Suspension (front forks, rear shock absorber), Steering, Wheels, Tires, Brakes (front and rear systems, hydraulic components)

Electrical:

Ignition System, Lighting System, Charging System (stator, regulator/rectifier, battery), Starting System, Instrumentation, Wiring Diagrams, ECU/ECM diagnostics

Body And Trim:

Bodywork, Fenders, Fuel Tank, Seat, Handlebars, Controls, Accessories mounting

Procedures Included

Maintenance:

Scheduled maintenance tasks, fluid changes, filter replacement, lubrication, chain/belt adjustment

Troubleshooting:

Diagnostic procedures, common fault identification, symptom-based troubleshooting guides

Repair:

Component disassembly, inspection, repair, and reassembly for all major systems

Specifications And Data:

Torque specifications, clearance measurements, electrical resistance values, diagnostic codes

Technical Depth

Depth:

Comprehensive: from basic adjustments to complete engine rebuilds and electrical system diagnostics

Diagnostic Coverage:

Detailed diagnostic flowcharts and explanations for common issues

Special Tools:

Identification and usage of specialized tools required for specific procedures

📊 Manual Specifications

File Format

File Type:

Searchability:

Typically searchable text within the PDF for easy navigation

Print Quality

Image Resolution:

High-resolution images and diagrams for clarity

Readability:

Designed for clear reading and interpretation of technical information

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, four-stroke, 52-degree V-twin

Displacement:

892 cc (54.4 cubic inches)

Bore X Stroke:

92.0 x 68.0 mm

Valve Train:

SOHC, 2 valves per cylinder, pushrod actuation

Compression Ratio:

9.5:1

Cooling System:

Liquid-cooled

Performance

Horsepower Estimated:

~50-55 HP (at crank, estimates vary)

Torque Estimated:

~50-55 lb-ft (at crank, estimates vary)

Fuel System

Fuel Delivery:

Fuel Injection (EFI) with dual 34mm throttle bodies

Fuel Type:

Unleaded gasoline, 87 octane or higher recommended

Fuel Tank Capacity:

4.0 US gallons (15.1 Liters)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Clutch:

Wet, multi-disc

Final Drive:

Belt Drive

Features

Gear Ratios:

Specific gear ratios detailed in manual

Transmission Fluid:

Kawasaki Genuine Gear Oil API GL-4 SAE 80W-90 (or equivalent)

📐 Dimensions

Exterior

Overall Length:

~92.5 inches (2350 mm)

Overall Width:

~37.0 inches (940 mm)

Overall Height:

~43.9 inches (1115 mm)

Wheelbase:

~64.8 inches (1645 mm)

Ground Clearance:

~4.7 inches (120 mm)

Seat Height:

~26.7 inches (678 mm)

Weights

Dry Weight:

~537.9 lbs (244 kg)

Curb Weight:

~571.1 lbs (259 kg)

🛡️ Safety Features

Ratings

Crash Safety Ratings:

N/A (Motorcycles are not subject to automotive crash test ratings like NHTSA or Euro NCAP)

Active Features

Braking System:

Hydraulic disc brakes front and rear

ABS Availability:

Standard ABS on some later models/regions, optional on others (check VIN or specific market documentation)

Lighting:

Halogen headlight, LED tail light, standard turn signals

Passive Features

Frame Construction:

Steel double-cradle frame for stability

Tires:

Tubeless tires: Front 80/90-21 M/C 48H, Rear 180/70-15 M/C 76H (specific brands/models may vary)

Mirrors:

Large, adjustable mirrors for improved rearward visibility

💡 Technology Features

Infotainment

Instrumentation:

Analog speedometer, digital display for odometer, trip meter, clock, fuel gauge, and indicator lights. Handlebar-mounted tachometer on some variants or aftermarket additions.

Driver Assistance

Available on certain models/years, providing enhanced braking control.

Connectivity

Diagnostic Ports:

Access to diagnostic codes via a proprietary connector, requiring specific tools or methods detailed in the manual.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,700 miles or 6 months, whichever comes first (check manual for exact specification)

Engine Tune Up Interval:

Refer to manual; typically includes spark plug inspection/replacement, air filter cleaning/replacement, and valve clearance checks at higher mileage intervals (e.g., 7,500-15,000 miles)

Belt Tension Check:

Regular checks are crucial for the belt drive system, typically every oil change or as per manual recommendations.

Fluid Specifications

Engine Oil Type:

SAE 10W-40 API SG or SH or SF or SE, JASO MA or MA2

Engine Oil Capacity:

~3.2 US qt (3.0 L) without filter change, ~3.4 US qt (3.2 L) with filter change (check manual for precise capacity)

Coolant Type:

Kawasaki Motorcycle Coolant (or equivalent ethylene glycol-based antifreeze with distilled water)

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

Drive belt, brake pads, tires, clutch plates (depending on riding style)

Potential Electrical Issues:

Corrosion on connectors, stator/regulator failure (though generally reliable for this generation)

Fuel System Maintenance:

Occasional injector cleaning or fuel filter replacement may be recommended.

📚 Vehicle History

Brand Heritage

Kawasaki Heritage:

Kawasaki Heavy Industries has a long and storied history in motorcycle manufacturing, dating back to the 1950s, known for performance, innovation, and reliability across various motorcycle segments.

Model Evolution

Vulcan Lineage:

The Vulcan line has been a staple of Kawasaki's cruiser offerings since the late 1980s, evolving through various displacements and styles. The 900 Custom model was introduced to offer a more stylized, 'ready-to-customize' platform within the popular mid-size cruiser segment.

Production

Manufacturing Location:

Typically manufactured in Japan or in assembly plants in other regions.

Production Period:

2007-2015 for this specific manual's coverage, with updates and variations in subsequent years.

🏆 Awards & Recognition

Recognitions

Industry Awards:

Not typically awarded specific industry awards as a model, but highly regarded within its segment for value and customization potential.

Ratings

Owner Satisfaction:

Generally high owner satisfaction for its class due to reliability and riding comfort.

Certifications

Emissions Compliance:

Meets EPA and CARB emissions standards for the respective model years and regions.