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Harley Davidson Dyna 2007 Workshop Repair Service Manual

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This manual covers the 2007 Dyna, a performance cruiser motorcycle known for its robust Twin Cam 96B V-twin engine and its characteristic Dyna chassis. The Dyna platform, produced from 1991...
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Tipo: Motorcycle
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SKU: 59075
Harley Davidson Dyna 2007 Workshop Repair Service ManualHarley Davidson Dyna 2007 Workshop Repair Service ManualHarley Davidson Dyna 2007 Workshop Repair Service ManualHarley Davidson Dyna 2007 Workshop Repair Service Manual
This manual covers the 2007 Dyna, a performance cruiser motorcycle known for its robust Twin Cam 96B V-twin engine and its characteristic Dyna chassis. The Dyna platform, produced from 1991 to 2017, offers a blend of traditional styling and a more performance-oriented ride compared to other models. The 2007 model year is particularly notable for the widespread adoption of the 1584 cc Twin Cam 96B engine and the 6-speed Cruise Drive transmission, enhancing both power and riding experience. The Dyna line, including models like the Street Bob, Super Glide, Low Rider, Fat Bob, and Wide Glide, is celebrated for its customization potential and the iconic American V-twin rumble. This comprehensive workshop repair service manual, written in English, provides detailed guidance for all Dyna models and engines of the 2007 platform. It covers an extensive range of systems including the engine, transmission, fuel, ignition, electrical, brakes, suspension, chassis, wheels, tires, and bodywork. Within its estimated 500-800 pages, you will find step-by-step procedures for maintenance, repair, disassembly, assembly, and troubleshooting, along with critical technical specifications, torque values, and detailed wiring diagrams. This manual is designed to assist professional mechanics and experienced DIY enthusiasts in maintaining, diagnosing, and repairing the vehicle to ensure optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Dyna
Year:
2007
Platform:
Dyna
Codes
Vin Decoder Country Code:
4 - USA (likely)
👋 Introduction
Market Position
Category:
Cruiser Motorcycle
Segment:
Performance Cruiser
Competitive Analysis
Competitors:
Other Harley-Davidson models, Indian Motorcycles, Victory Motorcycles, Japanese cruisers (e.g., Yamaha V-Star, Honda Shadow, Kawasaki Vulcan).
Key Features
Engine Platform:
Harley-Davidson's Twin Cam 96B engine, known for its distinctive V-twin rumble and torque.
Chassis Design:
Dyna chassis, offering a more performance-oriented ride compared to Softail models, often featuring dual rear shock absorbers.
Customization Potential:
High potential for customization, a hallmark of Harley-Davidson motorcycles.
📋 Manual Details
Coverage Areas
Models Covered:
All Dyna Models (e.g., Street Bob, Super Glide, Low Rider, Fat Bob, Wide Glide)
Engines Covered:
All engines for the 2007 Dyna platform (primarily Twin Cam 96B)
Trim Levels Covered:
All trim levels
Transmissions Covered:
All transmissions for the 2007 Dyna platform (likely 6-speed Cruise Drive)
Page Count
Estimated Page Count:
500-800 pages (typical for comprehensive service manuals)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage including disassembly, assembly, inspection, and repair of Twin Cam 96B engine components (pistons, cylinders, crankshaft, camshafts, valvetrain, oil pump, primary drive, etc.).
Transmission:
Detailed procedures for 6-speed Cruise Drive transmission servicing, including clutch, gears, bearings, and final drive belt inspection.
Fuel System:
EFI (Electronic Fuel Injection) system diagnostics and repair, fuel pump, injectors, throttle body, sensors, and fuel tank servicing.
Ignition System:
Ignition module, spark plugs, ignition coils, and related wiring diagnostics.
Electrical System:
Wiring diagrams, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), battery, lighting, instrumentation, horn, and accessory circuits.
Brakes:
Front and rear brake system service, including hydraulic circuits, master cylinders, calipers, brake pads, rotors, and bleeding procedures.
Suspension:
Front fork (e.g., Springer or conventional telescopic) overhaul, fork oil changes, seal replacement, and rear shock absorber servicing.
Chassis And Frame:
Frame inspection, steering head bearing service, swingarm and pivot bearing maintenance.
Wheels And Tires:
Wheel bearing service, tire mounting and balancing, spoke tensioning (if applicable).
Bodywork And Fittings:
Fender, fuel tank, seat, handlebars, and control lever replacement and adjustment.
Diagnostics:
Troubleshooting charts, diagnostic trouble codes (DTCs) and their meanings, procedures for using diagnostic tools (e.g., Harley-Davidson Digital Technician Lite).
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, spark plug checks, belt tensioning, brake fluid flushes), lubrication points, and general upkeep.
Repair:
Step-by-step repair instructions for all major mechanical and electrical systems, including component replacement and reassembly.
Troubleshooting:
Systematic approaches to diagnosing and resolving common and uncommon problems, often with flowcharts or guided procedures.
Disassembly Assembly:
Detailed instructions for taking apart and putting back together all major vehicle components.
Wiring Diagrams:
Comprehensive and detailed electrical wiring schematics for all circuits.
Torque Specifications:
Essential torque values for all fasteners and critical components.
Technical Depth
Depth:
Comprehensive (covers everything from routine maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and chassis work).
Target Audience:
Professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF, allowing for quick keyword lookup.
Print Quality
Quality:
High-resolution digital images and clear text, suitable for printing.
Binding Type
Binding:
N/A (Digital PDF download)
Paper Type
Paper:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96B V-twin
Displacement:
1584 cc (96 cubic inches)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
8.8:1
Valve Train:
Overhead valve (OHV), 2 valves per cylinder, pushrod actuated
Cooling System:
Air-cooled
Performance
Horsepower:
Approx. 70-75 HP (estimated, varies by model and tuning)
Torque:
Approx. 90-95 ft-lbs @ 3000 RPM (estimated, varies by model and tuning)
Fuel System
Induction:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
🔧 Transmission
Standard
Type:
6-speed Cruise Drive manual transmission
Gear Ratios:
1st: 9.311, 2nd: 6.454, 3rd: 4.783, 4th: 3.794, 5th: 3.279, 6th: 2.790 (typical ratios, check specific model for exact values)
Primary Drive:
Duplex chain, 34/46 ratio
Final Drive:
Belt drive, 32/66 ratio
Features
Clutch:
Wet, multi-plate
Transmission Fluid Spec:
Harley-Davidson Formula+ (or equivalent SAE 50 motorcycle oil) - 26 oz. (769 ml)
📐 Dimensions
Exterior
Length:
Varies by model (e.g., approx. 90-94 inches)
Seat Height:
Varies by model (e.g., approx. 25-27 inches unladen)
Ground Clearance:
Varies by model (e.g., approx. 4.5-5.5 inches)
Weights
Dry Weight:
Varies by model (e.g., approx. 640-680 lbs)
Gross Vehicle Weight Rating:
Varies by model (typically around 1100-1150 lbs)
Payload Capacity:
Varies by model (typically around 400-450 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable in the same way as automobiles; focus is on rider safety features.
Active Features
Brakes:
Hydraulic disc brakes (front and rear), ABS available on some models/trims.
Lighting:
Headlight, taillight, brake light, turn signals.
Passive Features
Frame Construction:
Robust steel frame designed for stability and handling.
Ergonomics:
Designed for rider comfort and control, though ergonomics vary significantly by specific Dyna model (e.g., low rider vs. sportier configurations).
💡 Technology Features
Infotainment
Audio System:
Base models typically do not feature a factory-installed audio system. Many owners opt for aftermarket solutions.
Instrumentation:
Analog speedometer, tachometer (on some models), fuel gauge, odometer, trip meter, indicator lights (oil pressure, battery, neutral, turn signals, high beam).
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on some 2007 Dyna models.
Cruise Control:
Cruise control was generally not a standard feature on Dyna models in 2007, often an aftermarket accessory.
Connectivity
Bluetooth:
No factory Bluetooth connectivity for audio or phone integration on standard 2007 models.
Diagnostic Port:
Diagnostic connector for electronic diagnostics (e.g., Harley-Davidson Digital Technician).
🔧 Maintenance
Service Intervals
First Service:
Typically at 1,000 miles (engine oil, primary chain case oil, filter replacement, clutch adjustment, spark plug check, lubrication).
Subsequent Service:
Every 5,000 miles or annually (whichever comes first), including engine oil, primary chain case oil, filter changes, brake fluid checks, and comprehensive inspection.
Specific Tasks:
Fork oil change (typically every 2 years or 20,000 miles), drive belt inspection/tensioning (every 5,000 miles), brake fluid flush (every 2 years).
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 (20W-50) or equivalent motorcycle-specific 20W-50 synthetic oil. Capacity: 3.5 U.S. quarts (3.3 liters).
Primary Chain Case Oil:
Harley-Davidson Formula+ or equivalent SAE 50 motorcycle oil. Capacity: 26 fl. oz. (769 ml).
Transmission Oil:
Harley-Davidson Formula+ or equivalent SAE 50 motorcycle oil. Capacity: 26 fl. oz. (769 ml) - typically shared with the primary.
Brake Fluid:
DOT 4 (non-silicone based) for hydraulic brakes. Check reservoir cap for specific requirements.
Fork Oil:
Varies by model and fork type, typically a 10W or 15W fork oil. Check manual for specific weight and capacity.
Known Issues
Cam Chain Tensioner:
Early Twin Cam models (including some 2007) can experience wear on the hydraulic cam chain tensioners. Replacement with upgraded hydraulic tensioners or the Screamin' Eagle cam plate/tensioner upgrade is recommended.
Stiction In Forks:
Some Dyna models may experience fork stiction due to internal seal or bushing wear. Regular fork oil changes and proper maintenance help mitigate this.
Primary Bearing Wear:
While less common than on earlier models, checking primary bearing runout and condition is part of good maintenance.
Clutch Adjustment:
Cable clutch requires periodic adjustment to maintain proper free play for optimal clutch engagement and disengagement.
📚 Vehicle History
Brand Heritage
Legacy:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer with a rich history of innovation and a strong cultural identity.
Model Evolution
Dyna Lineage:
The Dyna line was introduced in 1991 and was characterized by its traditional styling, rubber-mounted engine for reduced vibration, and dual rear shock absorbers. It served as a bridge between the rigid-frame Sportster and the Softail's hidden rear suspension.
2007 Updates:
The 2007 model year saw the widespread adoption of the Twin Cam 96B engine across the Dyna range, replacing the previous Evolution Big Twin. This brought increased displacement, power, and a 6-speed transmission as standard.
Production
Manufacturing Location:
United States (various Harley-Davidson assembly plants).
Production Period:
The Dyna platform was produced from 1991 to 2017, after which it was succeeded by the Softail platform with significant chassis changes.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The Twin Cam 96 engine and the Dyna platform as a whole are recognized for their strong torque delivery and classic American V-twin character, contributing to Harley-Davidson's enduring popularity.
Ratings
Consumer Satisfaction:
Generally high consumer satisfaction for the Harley-Davidson riding experience, though specific mechanical reliability perceptions can vary.
Certifications
Emissions:
Compliant with U.S. EPA emissions standards for the model year.
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