🏷️ Basic Information

Make:

Harley-Davidson

Model:

FLHTC Electra Glide Classic

Year:

2007

Sub Model:

Standard

Oem Part Number Reference:

Likely 99490-07 (for a 2007 Service Manual)

👋 Introduction

Category:

Flagship Touring Motorcycle

Segment:

Premium Grand American Tourer

Competitors 2007:

Honda Gold Wing, Indian Roadmaster (less direct competition in this year), Yamaha Royal Star Venture

Design Philosophy:

Comfort, long-distance touring, rider and passenger amenities, classic Harley-Davidson styling

Distinguishing Features:

Bat-wing fairing, integrated hard saddlebags and tour-pak, plush seating, cruise control, ample storage

📋 Manual Details

Primary Coverage:

Complete service, maintenance, and repair for the 2007 Harley-Davidson FLHTC Electra Glide Classic

Secondary Coverage:

Troubleshooting, diagnostics, specifications, wiring diagrams, routine maintenance

Estimated Page Count:

Approximately 600-800 pages (typical for comprehensive Harley-Davidson service manuals)

Type:

Factory Authorized Service Manual / Repair Manual

Language:

English

Format:

Printed Paperback or Digital PDF (depending on specific product offering)

📖 Manual Coverage

Engine:

Twin Cam 96 V-Twin engine (1584cc), including disassembly, inspection, assembly, tuning, and component troubleshooting

Transmission:

6-speed Cruise Drive transmission, including internal components, lubrication, and adjustments

Drivetrain:

Primary drive, clutch, final drive belt system, and rear wheel hub

Fuel System:

Fuel injection system (ESPFI), throttle body, fuel pump, fuel lines, and related sensors

Electrical System:

Ignition system, lighting (headlights, taillights, turn signals), battery, charging system (alternator, regulator), starter, and horn

Brake System:

Front and rear hydraulic disc brakes, including caliper service, master cylinder, brake lines, and fluid bleeding procedures

Suspension:

Front telescopic forks (including oil changes, seal replacement) and rear air-assisted shock absorbers

Chassis:

Frame, steering head, wheels, tires, and related components

Bodywork And Fairings:

Touring fairing, saddlebags, tour-pak, fenders, and trim components, including removal and installation

Comfort And Convenience:

Cruise control system, audio system (if equipped), fairing lowers, and passenger accommodations

Diagnostic Troubleshooting:

Extensive troubleshooting guides based on symptoms, diagnostic codes, and component testing

Routine Maintenance:

Oil and filter changes, spark plug replacement, air filter service, lubrication points, brake pad inspection, tire pressure checks

Scheduled Maintenance:

Detailed schedules for 1000, 5000, 10000 mile services and beyond

Component Overhaul:

Complete rebuild procedures for the engine, transmission, and other major mechanical assemblies

Electrical Diagnostics:

Step-by-step instructions for diagnosing and repairing electrical faults using multimeters and wiring diagrams

Suspension Service:

Fork seal replacement, fork oil service, rear shock adjustment and replacement

Fuel System Service:

Fuel injector cleaning, fuel pump testing, sensor replacement

Bodywork Repair And Replacement:

Instructions for removing, installing, and repairing body panels, fairings, and luggage systems

Wheel And Tire Service:

Wheel bearing replacement, tire mounting and balancing

Depth:

Comprehensive, covering basic owner maintenance to advanced engine rebuilding and complex electrical diagnostics

Diagnostics:

Advanced diagnostic procedures and symptom-based troubleshooting trees

Specifications:

Detailed torque values, clearances, fluid capacities, electrical resistance values, and component tolerances

Diagrams:

Complete electrical wiring diagrams, exploded views of major components, and system schematics

📊 Manual Specifications

Digital Format:

Likely PDF with searchable text and high-resolution images if digital

Print Quality:

High-quality printing with clear diagrams and legible text for ease of use in a workshop environment

Binding:

Stapled or perfect bound (paperback) for durability

Paper Quality:

Durable paper stock designed to withstand grease and workshop conditions

⚙️ Engine Specifications

Engine Type:

Air-cooled, Twin Cam 96, V-Twin

Displacement:

1584 cc (96 cubic inches)

Bore X Stroke:

3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)

Compression Ratio:

8.9:1

Valve Train:

Overhead valves (OHV), 2 valves per cylinder

Ignition:

High-performance, electronic sequential port fuel injection (ESPFI) with knock sensors

Horsepower Estimated:

Approx. 75-80 HP (at crankshaft, may vary)

Torque Estimated:

Approx. 92-96 ft-lbs @ 3500 RPM (at crankshaft, may vary)

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Capacity:

5.0 gallons (18.9 L)

🔧 Transmission

Transmission Type:

6-speed Cruise Drive

Clutch:

Hydraulic, multi-plate wet clutch

Final Drive:

Belt Drive, 32/46 ratio

Gear Ratios:

1st: 9.593, 2nd: 6.650, 3rd: 4.934, 4th: 3.857, 5th: 3.311, 6th: 2.790 (typical for Twin Cam 6-speed)

Transmission Fluid Type:

Harley-Davidson Formula+ or SAE 50 Transmission/Primary Chaincase Lubricant

📐 Dimensions

Length:

98.9 in. (2512 mm)

Width:

36.1 in. (917 mm)

Height:

62.6 in. (1590 mm)

Wheelbase:

63.5 in. (1613 mm)

Ground Clearance:

5.1 in. (130 mm)

Dry Weight:

Approx. 816 lbs (370 kg)

Gross Vehicle Weight Rating Gvwr:

1280 lbs (580 kg)

Saddlebag Capacity:

Approx. 2.2 cu ft

Tour Pak Capacity:

Approx. 2.4 cu ft

🛡️ Safety Features

Safety Certification:

DOT, EPA, CARB compliant (as applicable to motorcycle standards)

Brakes:

Dual front 32mm, 4-piston calipers, single rear 38mm, 2-piston caliper; Unified Braking System (select models/years might differ, check specific VIN)

Cruise Control:

Standard electronic cruise control

Lighting:

Halogen headlight, auxiliary passing lamps, LED taillight and stoplight

Tires:

Tubeless tires for reduced risk of sudden deflation

💡 Technology Features

Audio System:

Factory-integrated AM/FM/WB radio with CD player and CB/Intercom capability (optional or standard depending on trim level).

Speakers:

Fairing-mounted speakers, with potential for rear speakers depending on specific model configuration.

Cruise Control:

Electronic cruise control for comfortable long-distance highway travel.

Communication Systems:

Provisions for CB radio and passenger intercom (requires separate accessory installation).

🔧 Maintenance

Initial Service:

1,000 miles (1600 km) - Engine oil and filter change, primary chaincase oil change, inspection of all major components.

Routine Maintenance Intervals:

Every 5,000 miles (8,000 km) - Engine oil and filter change, inspect brake pads, check tire pressure, lubricate control cables, inspect drive belt.

Major Service Intervals:

Every 10,000 miles (16,000 km) - In addition to routine service, inspect spark plugs, check/adjust clutch, inspect suspension components.

Engine Oil:

Harley-Davidson SYN3 (Full Synthetic) SAE 20W-50 or equivalent motorcycle oil meeting Harley-Davidson specification H-D 360.

Engine Oil Capacity:

4.0 US quarts (3.8 L) with filter change.

Primary Chaincase Oil:

Harley-Davidson Formula+ or SAE 50 Transmission/Primary Chaincase Lubricant.

Primary Chaincase Capacity:

2.8 US quarts (2.6 L).

Transmission Oil:

Harley-Davidson Formula+ or SAE 50 Transmission/Primary Chaincase Lubricant.

Transmission Capacity:

1.0 US quart (0.95 L).

Brake Fluid:

DOT 4 (check for specific Harley-Davidson approved fluid).

Fork Oil:

Harley-Davidson Type 'E' or 'B' (depending on forks, typically Type 'E' for touring models) or equivalent 5W fork oil.

Twin Cam 96 Common Wear:

Cam chain tensioner wear (especially early models), potential oil leaks from crankcase seals, primary compensator issues.

Electrical Issues:

Occasional issues with voltage regulators, starter solenoids, and handlebar switchgear corrosion.

Suspension Wear:

Rear shock absorber seals can degrade over time, leading to leaks and a less compliant ride.

Paint And Chrome Care:

Regular cleaning and waxing are essential to maintain the finish, particularly on chromed components and painted surfaces.

📚 Vehicle History

Founding Year:

1903

Brand Identity:

Iconic American motorcycle manufacturer known for V-twin engines and a distinct riding culture

Electra Glide Lineage:

The Electra Glide nameplate has been a staple of Harley-Davidson's touring line since the 1960s, evolving significantly over the decades.

Twin Cam Introduction:

The Twin Cam engine platform, introduced in 1999, became the backbone of Harley-Davidson's large-displacement motorcycles, offering improved performance and reliability over the Evolution engine.

2007 Updates:

The 2007 model year saw the standard Twin Cam 96 engine across most of the Harley-Davidson lineup, replacing the earlier 88 cubic inch engines. Improvements often included fuel injection enhancements and minor styling updates.

Manufacturing Location:

York, Pennsylvania, USA and Milwaukee, Wisconsin, USA (assembly locations may vary for specific components)

🏆 Awards & Recognition

Segment Popularity:

Consistently one of the best-selling large touring motorcycles in North America.

Rider Reviews 2007:

Generally praised for comfort, power, and touring capability, with common critiques often focusing on weight and a relatively basic electronic interface by modern standards.