Specific Models Covered:
FLHR (Road King), FLHRC (Road King Classic), FLHRS (Road King Custom), FLHT (Electra Glide Standard), FLHTC (Electra Glide Classic), FLHTCU (Ultra Classic Electra Glide), FLHX (Street Glide), FLTR (Road Glide)
Category:
Premium Touring Motorcycle
Target Audience:
Long-distance riders, touring enthusiasts, Harley-Davidson owners seeking detailed maintenance and repair information.
Key Competitors:
Other touring motorcycles from brands like Honda (Gold Wing), BMW (R 1200 RT), Indian (Roadmaster).
Touring Capabilities:
Comfortable ergonomics, ample luggage capacity (saddlebags, tour-paks), powerful engines for highway cruising.
Model Variety:
Offers a range of styling and feature variations within the Touring platform to suit different preferences.
Primary Coverage:
Repair, Service, Maintenance, Troubleshooting, Diagnostics
Systems Covered:
Engine, Drivetrain, Chassis, Electrical, Fuel System, Brakes, Suspension, Bodywork, Accessories
Estimated Pages:
Approximately 600-800 pages (typical for this type of comprehensive manual)
Type:
Factory Authorized Repair Service Manual
Engine Details:
Detailed specifications, disassembly, assembly, inspection, repair of Twin Cam 96B (1584cc) engine components.
Fuel System:
Fuel injection (EFI) system diagnostics, service, component replacement (injectors, fuel pump, regulator).
Drivetrain:
Clutch operation, transmission (5-speed Cruise Drive), final drive, primary drive system service and repair.
Electrical System:
Wiring diagrams, lighting, ignition system, charging system (stator, regulator/rectifier), starter, battery service, diagnostics.
Brakes Suspension:
Hydraulic brake system (front and rear) service, bleeding, component replacement. Suspension fork service, rear shock absorber replacement.
Chassis Bodywork:
Frame inspection, wheel and tire service, fairing and body panel removal/installation, seat service, luggage systems.
Maintenance Tasks:
Routine maintenance, oil changes, filter replacements, spark plug service, brake fluid changes, cable adjustments.
Diagnostic Procedures:
Troubleshooting charts, symptom-based diagnostics, use of diagnostic tools (e.g., Harley-Davidson Digital Technician Lite).
Repair Procedures:
Step-by-step instructions for component disassembly, repair, reassembly, and adjustments for all major systems.
Technical Specifications:
Torque specifications, clearances, fluid capacities, wear limits, electrical values.
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine rebuilds and advanced electrical diagnostics.
Engine Type:
Harley-Davidson Twin Cam 96B (Pushrod-actuated, overhead valves)
Displacement:
1584 cc (96 cubic inches)
Bore X Stroke:
3.75 in x 4.38 in (95.25 mm x 111.25 mm)
Horsepower:
Approximately 70-75 HP (at crankshaft, figures can vary slightly by source)
Torque:
Approximately 90-95 lb-ft @ 3000 RPM (at crankshaft)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 89 octane (octane rating may vary by region/recommendation)
Oil Type:
Harley-Davidson recommends their proprietary SYN3 (Synthetic) or other compatible V-twin motorcycle oil (e.g., 20W-50).
Oil Capacity:
Approximately 4 quarts (3.8 liters) with filter change.
Transmission Type:
5-speed Cruise Drive
Gear Ratios:
1st: 9.318, 2nd: 6.454, 3rd: 4.793, 4th: 3.854, 5th: 3.286
Clutch Type:
Wet, multi-plate, hydraulic actuation
Final Drive:
Belt drive, 25mm
Transmission Fluid Type:
Harley-Davidson Transmission Fluid, or a comparable heavy-duty gear oil meeting specific viscosity and performance requirements (e.g., SAE 75W-90 or 75W-140 often used, consult manual for precise spec).
Length:
Approx. 92.9 in (2360 mm) for FLHR, varies slightly by model
Dry Weight:
Approx. 700-750 lbs (317-340 kg) depending on model
Gvwr:
Approx. 1360 lbs (617 kg)
Front Tire:
130/70-18 (varies slightly by model)
Rear Tire:
180/65-16 (varies slightly by model)
Wheel Bolt Pattern:
N/A (Cast or Spoked wheels with hub mount)
Crash Safety:
Motorcycles are not typically rated by NHTSA or IIHS in the same way as cars. Safety relies on rider skill and adherence to road regulations.
Braking System:
Full-length, U.S. Patent No. 6,804,421, integrated, hydraulic disc brakes (dual front, single rear), possibly with ABS on some models (check specific model VIN).
Lighting:
Halogen headlamps, LED tail/brake lights, turn signals.
Audio System:
Many models featured an AM/FM radio with CD player and CB/Intercom capabilities, often with handlebar-mounted controls.
Display:
Analog gauges for speedometer, tachometer, and instrument cluster indicators. Some models offered optional integrated cruise control buttons.
Cruise Control:
Available as standard or optional on many Touring models for highway comfort.
Diagnostic Port:
Service diagnostic port for connection to Harley-Davidson Electronic Diagnostic (HLD) tools.
First Service:
Typically 1,000 miles (1,600 km) or 6 months (whichever comes first).
Subsequent Services:
Every 5,000 miles (8,000 km) or 12 months for routine checks, oil/filter changes, fluid level checks.
Primary Chain Case Oil:
Harley-Davidson Primary Chain Lubricant, or Formula+ Transmission/Primary Chaincase Lubricant.
Brake Fluid:
DOT 4 (refer to manual for specific Harley-Davidson P/N if applicable).
Coolant:
N/A (These models are air-cooled, except potentially oil coolers and case cooling for the Twin Cam engine).
Common Wear Items:
Clutch friction plates, brake pads, tires, wheel bearings, suspension seals, primary drive chain tensioners (early Twin Cam issue).
Electrical Gremlins:
As with many complex machines, intermittent electrical issues can arise; proper diagnostic procedures are crucial.
Oil Filter Example:
Harley-Davidson Part Number 63796-77A (or equivalent aftermarket)
Air Filter Example:
Harley-Davidson Part Number 29000002 (for 2007, check specific model for exact fitment)
Legacy:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer known for its V-twin engines and cruiser/touring motorcycles.
Touring Platform:
The Touring platform has evolved significantly over decades, with the 2007 models featuring the then-modern Twin Cam engine and refined chassis dynamics.
Manufacturing Location:
York, Pennsylvania, USA and Milwaukee, Wisconsin, USA (assembly and key components).
Brand Acclaim:
Harley-Davidson motorcycles, particularly the Touring line, are consistently recognized for their iconic styling, comfortable ride, and strong resale value within the motorcycle community.
Owner Satisfaction:
Generally high owner satisfaction ratings for comfort, performance, and brand loyalty.
Emission Standards:
Meets EPA and relevant regional emission standards for the model year.
