Husqvarna TE250 TE450 TE510 2007 Workshop Service Manual

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This manual covers the 2007 TE Series, including the TE250, TE450, and TE510 models. These motorcycles are designed for demanding off-road and enduro riding, built upon a rich heritage in...

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Tipo: Motorcycle

Proveedor:

SKU: 86970

Etiquetas: 2007 38 Chainsaws Home and Garden Husqvarna Motorcycle Power Equipment TE250 TE450 TE510

Variantes de producto

Descripción

This manual covers the 2007 TE Series, including the TE250, TE450, and TE510 models. These motorcycles are designed for demanding off-road and enduro riding, built upon a rich heritage in motorcycle racing and manufacturing. Known for their robust engineering and reliable performance, the TE Series models offer a balance of power and agility, making them capable machines for a variety of challenging terrains. This comprehensive workshop service manual provides detailed information crucial for the maintenance and repair of your TE Series motorcycle. It covers a wide range of systems, including engine overhaul, transmission service, fuel and ignition systems, cooling, exhaust, frame, suspension, brakes, wheels, and the electrical system. The manual includes routine maintenance procedures, troubleshooting guides, step-by-step repair instructions, torque specifications, diagnostic charts, and wiring diagrams, all presented with clear illustrations to assist DIY enthusiasts, home mechanics, and professional technicians.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TE Series

Model Variants:

TE250, TE450, TE510

Year:

Codes

Product Name:

Husqvarna TE250 TE450 TE510 2007 Workshop Service Manual PDF Download

👋 Introduction

Market Position

Target Audience:

DIY enthusiasts, home mechanics, professional workshops, and restoration specialists.

Competitive Analysis

Value Proposition:

Offers comprehensive factory-level repair and maintenance information at a fraction of the cost of professional shop manuals or dealership services.

Key Features

Convenience:

Instant PDF download, accessible on multiple devices, no shipping costs.

Completeness:

Covers all aspects of repair, service, and maintenance for the specified models.

📋 Manual Details

Coverage Areas

Models Covered:

Husqvarna TE250, TE450, TE510

Model Years Covered:

Page Count

Estimated Page Count:

Varies by specific model and content, typically several hundred pages for a comprehensive workshop manual.

Manual Type

Type:

Workshop Service Manual / Repair Manual / Factory Manual

Language

Language:

English (presumed, based on product description)

Format

Format:

PDF Download, may be zipped (.zip, .rar)

📖 Manual Coverage

Systems Covered

Engine Overhaul:

Complete disassembly, inspection, repair, and reassembly of all engine components.

Transmission Service:

Maintenance, repair, and troubleshooting of the gearbox, clutch, and related components.

Fuel System:

Carburetor (or fuel injection) adjustment, cleaning, repair, and troubleshooting.

Ignition System:

Spark plug, ignition coil, CDI unit, and timing system diagnostics and repair.

Cooling System:

Radiator, hoses, coolant, and fan system maintenance and repair.

Exhaust System:

Inspection and repair of the exhaust pipes and silencer.

Frame And Bodywork:

Chassis inspection, repair, body panel removal and installation.

Suspension System:

Front fork and rear shock absorber service, adjustment, and repair.

Braking System:

Hydraulic brake system maintenance, caliper, master cylinder, and line repair/replacement.

Wheel And Tire Service:

Tire replacement, wheel balancing, spoke tensioning.

Electrical System:

Wiring diagrams, lighting, battery, starter, and charging system diagnostics.

Lubrication System:

Oil change procedures, oil filter replacement, lubrication points.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter cleaning/replacement, chain adjustment, spark plug replacement, valve clearance checks.

Troubleshooting Guides:

Diagnostic procedures for common problems, identifying causes and solutions.

Step By Step Repair:

Detailed instructions for disassembling and reassembling various vehicle components.

Rebuild Instructions:

Comprehensive guidance for complete engine or component rebuilds.

Torque Specifications:

Precise torque values for all critical fasteners.

Clearances And Tolerances:

Specifications for component clearances and wear limits.

Diagnostic Charts:

Flowcharts and tables to aid in troubleshooting electrical and mechanical issues.

Wiring Diagrams:

Detailed electrical schematics for the entire motorcycle.

Technical Depth

Depth:

Factory-level technical detail, suitable for professional mechanics and advanced DIY users.

Illustrations:

Highly illustrated with clear, step-by-step diagrams and exploded views.

Component Breakdowns:

Detailed breakdowns of all major and minor components with part identification.

📊 Manual Specifications

File Format

Format:

Compatibility:

Compatible with Windows, Linux, Mac OS; requires PDF reader.

File Size:

Can be large, up to 4000 MB (as stated in product info), requiring significant storage space and a stable internet connection.

Print Quality

Printability:

Printable on any computer and printer.

Zoomable Illustrations:

Features zoomable illustrations for detailed viewing.

Binding Type

Binding:

N/A (Digital download, not a physical book)

Paper Type

Paper Quality:

N/A (Digital download, not a physical book)

⚙️ Engine Specifications

Primary Engine

Engine Type Te250:

Single-cylinder, 4-stroke (typically liquid-cooled)

Engine Type Te450:

Single-cylinder, 4-stroke (typically liquid-cooled)

Engine Type Te510:

Single-cylinder, 4-stroke (typically liquid-cooled)

Performance

Displacement Te250:

Approximately 249.5 cc

Displacement Te450:

Approximately 449.4 cc

Displacement Te510:

Approximately 477 cc (may vary slightly by source, some indicate 501cc)

Bore Stroke Te250:

Detailed in manual (e.g., 76 x 54.9 mm)

Bore Stroke Te450:

Detailed in manual (e.g., 97 x 60.8 mm)

Bore Stroke Te510:

Detailed in manual (e.g., 97 x 66.3 mm)

Horsepower:

Specific figures vary by model and tuning; manual will contain factory data.

Torque:

Specific figures vary by model and tuning; manual will contain factory data.

Fuel System

Carburetor Type:

Mikuni VM series (common for this era) or Keihin FCR, manual will specify exact model and jetting.

Fuel Type:

Unleaded gasoline (RON 91 or higher recommended; manual will specify octane rating).

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Features

Clutch Type:

Wet, multi-plate (hydraulically actuated)

Gear Ratios:

Specific gear ratios for each model are detailed within the manual.

Transmission Fluid Spec:

Manual will specify SAE 10W/40 or 20W/50 motorcycle-specific lubricant. Example: Motul 3000 10W-40.

📐 Dimensions

Exterior

Wheelbase:

Refer to specific model data in manual (e.g., approx. 1460-1490 mm)

Weights

Dry Weight:

Varies by model (e.g., TE250: ~110 kg, TE450/510: ~115 kg, precise figures in manual).

Wet Weight:

Dry weight + fluids and fuel (manual will provide specifics).

🛡️ Safety Features

Ratings

Safety Standards:

Motorcycle safety standards are inherent to design; manual focuses on maintenance for safe operation.

Active Features

Brakes:

Hydraulic disc brakes front and rear.

Passive Features

Frame Integrity:

Chromoly steel frame designed for off-road durability.

💡 Technology Features

Infotainment

Instrumentation:

Digital/analog combination instrument cluster displaying speed, RPM, odometer, trip meter, etc. Specific features vary by model.

Driver Assistance

No advanced driver assistance systems typical of modern automobiles.

Connectivity

No connectivity features.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10-15 operating hours or annually. Manual provides exact recommended intervals.

Air Filter Cleaning:

Regularly, especially in dusty conditions. Manual specifies inspection and cleaning intervals.

Valve Clearance Check:

Typically at 50-100 operating hours. Manual provides precise intervals and specifications.

Fluid Specifications

Engine Oil Capacity:

Refer to manual (e.g., approx. 1.0-1.2 liters for TE250/450, 1.3-1.5 liters for TE510).

Coolant Type:

Ethylene glycol based antifreeze mixture (50/50 with distilled water recommended). Manual will specify.

Known Issues

Common Wear Items:

Clutch plates, fork seals, wheel bearings, chain and sprockets due to off-road usage.

Engine Specifics:

Potential for valve guide wear on high-mileage units; proper maintenance is key. Manual addresses these.

📚 Vehicle History

Brand Heritage

Heritage:

Husqvarna has a long history in motorcycle racing and manufacturing, originating in Sweden.

Model Evolution

Te Series Evolution:

The TE (Town Enduro) series represents Husqvarna's off-road/enduro line, evolving through various engine sizes and chassis updates over the years.

Production

Manufacturing Location:

Italy (for this era of Husqvarna motorcycles).

🏆 Awards & Recognition

Recognitions

Off Road Performance:

Husqvarna motorcycles are generally recognized for their off-road prowess and competitive performance in enduro events.