KTM 950 990 ADVENTURE Digital Workshop Repair Manual 2007

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Tipo: Motorcycle

Proveedor:

SKU: 134959

Etiquetas: 2007 950 990 ADVENTURE KTM Misc Motorcycle Motorcycles

Variantes de producto

Descripción

This manual covers the 950 ADVENTURE and 990 ADVENTURE models from the 2007 model year. These motorcycles are designed as large-capacity dual-sport machines, catering to adventure riders, long-distance tourers, and off-road enthusiasts. They are distinguished by their purpose-built design for adventure touring, featuring robust construction and the potent LC8 V-twin engine. The 950 model utilizes carburetors for its fueling system, while the 990 features electronic fuel injection, both offering strong torque and character suitable for diverse riding conditions. The integration of WP Suspension components further enhances their performance and adjustability, making them capable and reliable companions for demanding journeys. This digital workshop repair manual provides comprehensive guidance for the repair, maintenance, and refurbishment of your 950 or 990 ADVENTURE. It covers all major systems, including detailed procedures for the LC8 engine (both carbureted and fuel-injected variants), fuel system, cooling system, transmission, drivetrain, suspension, brakes, and electrical systems. You will find in-depth information on routine maintenance tasks, engine rebuilds, suspension overhauls, and troubleshooting common issues. This manual is an essential resource for owners, mechanics, and technicians aiming to ensure the optimal performance, longevity, and safety of these adventure motorcycles, offering detailed diagnostic trees and repair procedures.

🏷️ Basic Information

Identification

Make:

Model:

990 ADVENTURE

Year:

Codes

Chassis Codes:

KTM 950 ADVENTURE: LC8 (V-twin engine designation); KTM 990 ADVENTURE: LC8 (V-twin engine designation)

👋 Introduction

Market Position

Vehicle Segment:

Large-capacity dual-sport/adventure touring motorcycle.

Target Audience:

Adventure riders, long-distance tourers, off-road enthusiasts seeking robust and capable machinery.

Competitive Analysis

Key Competitors Era:

BMW R1200GS, Triumph Tiger 1050, Honda Africa Twin (earlier models), Suzuki V-Strom DL1000.

Key Features

Design Philosophy:

Purpose-built for adventure touring with a strong emphasis on off-road capability, durability, and accessible V-twin power.

Engine Type:

Liquid-cooled, 75-degree V-twin (LC8) – renowned for its torque and character.

Suspension Provider:

WP Suspension – high-quality components offering significant adjustability.

Fueling Systems:

Carbureted (950) for simpler maintenance, Fuel Injection (990) for improved efficiency and emissions.

📋 Manual Details

Coverage Areas

Coverage:

Comprehensive repair, maintenance, rebuild, refurbishment, and restoration for KTM 950 and 990 ADVENTURE models from 2007. Includes diagnostic and repair procedures.

Page Count

Page Count:

Estimated 700+ pages (typical for this era's workshop manuals of this scope)

Manual Type

Manual Type:

Digital Workshop Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Engine:

Detailed disassembly, assembly, troubleshooting, and specifications for the LC8 V-twin engine (carbureted for 950, fuel-injected for 990).

Fuel System:

Carburetor systems (950), EFI systems (990), fuel pump, fuel injectors, throttle bodies, fuel tank, fuel lines.

Cooling System:

Radiator, cooling fan, coolant hoses, water pump, thermostat, coolant specifications.

Exhaust System:

Exhaust headers, mufflers, catalytic converters (if applicable), mounting hardware, gasket specifications.

Transmission:

Clutch operation, gearbox disassembly and assembly, gear selection mechanisms, lubrication, torque specifications.

Drivetrain:

Chain drive system, sprockets, rear swingarm, wheel bearings, torque specifications.

Suspension:

Front forks (WP Suspension), rear shock absorber (WP Suspension), seals, bushings, oil specifications, adjustment procedures, linkage systems.

Brakes:

Front and rear brake calipers, master cylinders, brake lines, brake fluid specifications, bleeding procedures, pad replacement, rotor specifications.

Electrical System:

Battery, starter motor, alternator, ignition system, lighting (headlight, taillight, indicators), wiring diagrams, fuses, relays.

Instrumentation And Controls:

Speedometer, tachometer, fuel gauge, dashboard indicators, handlebar controls, throttle mechanism, clutch lever assembly.

Frame And Bodywork:

Chassis construction, fairings, fuel tank mounting, seat assembly, luggage rack systems, graphics, paint touch-up guidance.

Wheels And Tires:

Wheel types (spoked), rim specifications, tire sizes, inflation pressures, wheel bearing maintenance, balancing.

Diagnostic Troubleshooting:

Systematic diagnostic trees, fault finding for electrical and mechanical issues, error code interpretation (for EFI models).

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, spark plug service, air filter cleaning/replacement, brake fluid flush, coolant flush.

Engine Rebuild:

Piston ring replacement, valve adjustments, camshaft removal/installation, crankshaft and connecting rod inspection, seal replacement.

Suspension Overhaul:

Fork seal replacement, fork oil change, rear shock absorber service and rebuilding.

Electrical Troubleshooting:

Wiring harness inspection, component testing, diagnosing charging system issues, lighting problems.

Fuel System Servicing:

Carburetor cleaning and synchronization (950), fuel injector cleaning and testing (990), fuel pump testing.

Brake System Maintenance:

Brake pad replacement, caliper servicing, master cylinder rebuild, brake line replacement, bleeding.

Bodywork Repair And Refurbishment:

Fairing repair, graphic application, seat upholstery, fuel tank maintenance.

Wheel And Tire Service:

Tire mounting/dismounting, wheel balancing, wheel bearing replacement.

Technical Depth

Depth:

In-depth, covering complete disassembly, repair, and reassembly of all major vehicle components. Suitable for experienced mechanics and serious DIY enthusiasts.

📊 Manual Specifications

File Format

File Format:

Searchability:

Likely text-searchable (depending on scan quality)

Printability:

Printable

Print Quality

Image Resolution:

Variable, but aims for clarity for diagrams and text.

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, four-stroke, 75° V-twin

Displacement 950:

942 cc (57.5 cu in)

Displacement 990:

999 cc (61.0 cu in)

Bore X Stroke 950:

90.0 mm x 73.4 mm (3.54 in x 2.89 in)

Bore X Stroke 990:

97.0 mm x 67.5 mm (3.82 in x 2.66 in)

Compression Ratio 950:

11.0:1

Compression Ratio 990:

11.5:1

Valve Train:

DOHC, 4 valves per cylinder

Performance

Horsepower 950 Est:

Approx. 98 hp (73 kW) @ 8,000 rpm

Horsepower 990 Est:

Approx. 105 hp (78 kW) @ 7,500 rpm

Torque 950 Est:

Approx. 67 lb-ft (91 Nm) @ 6,000 rpm

Torque 990 Est:

Approx. 70 lb-ft (95 Nm) @ 6,000 rpm

Fuel System

Fuel System 950:

Twin Keihin CVK 40 carburetors

Fuel System 990:

Electronic Fuel Injection (EFI) with dual throttle bodies

Fuel Type:

Unleaded gasoline, min. 95 octane (RON)

Fuel Capacity:

Approx. 19.0 liters (5.0 US gal)

🔧 Transmission

Standard

Transmission Type:

Constant mesh, 6-speed manual gearbox

Optional

Optional Transmission:

Features

Clutch Type:

Hydraulically operated multi-disc wet clutch

Final Drive:

X-ring chain drive

Gear Ratios:

Detailed ratios available within the manual.

📐 Dimensions

Exterior

Length:

Approx. 2,200 mm (86.6 in)

Width Handlebars:

Approx. 915 mm (36.0 in)

Height Seat:

Approx. 1,430 mm (56.3 in) (adjustable seat height, typically two positions)

Wheelbase:

Approx. 1,555 mm (61.2 in)

Ground Clearance:

Approx. 260 mm (10.2 in)

Weights

Dry Weight 950:

Approx. 195 kg (430 lbs)

Dry Weight 990:

Approx. 199 kg (439 lbs)

Wet Weight Est 950:

Approx. 220 kg (485 lbs)

Wet Weight Est 990:

Approx. 224 kg (494 lbs)

🛡️ Safety Features

Ratings

Safety Ratings:

Motorcycle safety is primarily determined by rider skill and adherence to traffic laws. No official crash test ratings like automobiles.

Active Features

Braking System:

Dual front disc brakes with Brembo calipers, single rear disc brake with Brembo caliper. ABS was available as an option on some 990 models.

Lighting:

Halogen headlight, LED taillight, amber front and rear turn signals.

Passive Features

Frame Construction:

Lightweight, high-strength chrome-molybdenum steel trellis frame for rigidity and impact absorption.

Ergonomics:

Upright riding position designed for comfort and control over long distances and varied terrain.

💡 Technology Features

Infotainment

Infotainment System:

Basic instrumentation: analog tachometer, digital speedometer, fuel gauge, odometer, trip meters, clock, warning lights. No integrated infotainment system.

Driver Assistance

Optional Anti-lock Braking System (ABS) available on some 990 models, generally switchable.

Traction Control:

No traction control system on this generation.

Connectivity

Connectivity Features:

No integrated Bluetooth or smartphone connectivity. Aftermarket GPS units commonly installed.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 km (4,660 mi) or annually, whichever comes first. Check manual for specifics.

Valve Clearance Check:

Every 15,000 km (9,320 mi)

Chain Lubrication Tension Check:

Every 1,000 km (620 mi) and after washing or riding in rain.

Air Filter Cleaning:

Check every 7,500 km (4,660 mi), clean or replace as needed.

Fluid Specifications

Engine Oil Type:

SAE 10W-50, API SG/SH/SJ/SL or JASO MA certified. Specific KTM recommendation is for Motorex Power Synt 4T 10W/50.

Engine Oil Capacity:

Approx. 2.7 liters (2.9 US qt) with filter change.

Coolant Type:

Ethylene glycol-based antifreeze/coolant, mixed 50/50 with distilled water.

Brake Fluid Type:

DOT 4

Clutch Fluid Type:

DOT 4 (shared with brake system)

Known Issues

Common Wear Items:

Clutch slave cylinder seal leaks, regulator/rectifier failures, wheel bearings, fuel pump issues (especially on early 990s), water pump seals.

Electrical Faults:

Intermittent electrical connections, especially at the starter solenoid and ignition coils. Check grounding points.

Fuel Delivery 950:

Carburetor jetting may require adjustment for altitude or aftermarket exhausts. Float bowl leaks can occur.

Suspension Tuning:

While high-quality, suspension may require re-valving or spring changes for heavier riders or specific terrain.

📚 Vehicle History

Brand Heritage

Brand Focus:

KTM is renowned for its off-road prowess and performance-oriented motorcycles, with a growing presence in street-legal models.

Model Evolution

Predecessors:

While not a direct predecessor, KTM's extensive history in motocross and enduro racing informed the development of the Adventure series.

Introduction Year Adventure Series:

The Adventure line began with the 950 in 2003.

950 Vs 990 Distinction:

The 990 ADV launched for the 2007 model year, featuring the larger displacement engine and EFI, replacing the carbureted 950.

Production

Manufacturing Location:

Mattighofen, Austria

Model Run 950:

2003-2006 (primarily)

Model Run 990:

2007-2013 (approximately)

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

The KTM Adventure series is highly regarded within the adventure motorcycling community for its off-road capability and rugged build. Often praised in rider reviews and specialized magazines.

Ratings

Rider Satisfaction:

Consistently high owner satisfaction for its performance and versatility, particularly among riders who prioritize off-road use.