Polaris 600 HO RMK 2007 Service Repair Manual

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Tipo: Snowmobile

Proveedor:

SKU: 95379

Etiquetas: 2007 600 HO RMK ATV Misc Polaris Powersports Snowmobile

Variantes de producto

Descripción

The 2007 Polaris RMK 600 HO is a high-performance mountain snowmobile renowned for its aggressive climbing capabilities, lightweight design, and powerful Liberty engine. Engineered for backcountry enthusiasts, this model leverages Polaris's extensive experience in snowmobile innovation, featuring the advanced IQ chassis for superior handling and rider ergonomics. Its 599 cc, 2-stroke, liquid-cooled engine, producing an estimated 118 horsepower, combined with a 136-inch track and aggressive lug height, makes it exceptionally suited for deep snow and challenging mountain terrain, positioning it as a strong competitor in its segment. This comprehensive Factory Service Manual (FSM) in English provides detailed service and repair information for the 2007 Polaris RMK 600 HO snowmobile. It covers all essential systems, including complete engine overhaul, transmission service, suspension and brake maintenance, and electrical system diagnostics. The manual offers step-by-step procedures for regular maintenance, component replacement, and in-depth troubleshooting, supported by detailed diagrams and schematics. This resource is designed to assist owners, mechanics, and technicians in maintaining the optimal performance, reliability, and safety of their RMK 600 HO.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

RMK 600 HO

Year:

Vehicle Type:

Snowmobile

👋 Introduction

Market Position

Segment:

Performance Mountain Snowmobile

Competitive Analysis

Competitors:

Ski-Doo Summit, Arctic Cat M-Series.

Key Features

Rmk Advantage:

The 2007 RMK 600 HO was renowned for its aggressive mountain climbing prowess, lightweight chassis, and powerful Liberty engine, making it a favorite for backcountry riders.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service and Repair

Page Count

Estimated Pages:

Manual Type

Type:

Factory Service Manual (FSM)

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, troubleshooting, diagnosis, fuel system, ignition system, cooling system, lubrication system, exhaust system, engine controls (ECU/CDI).

Transmission:

Drive clutch, driven clutch, chaincase, gears, bearings, lubrication, adjustments, removal/installation.

Suspension:

Front suspension (IQ IFS), rear suspension (RMK), shock absorbers, springs, linkages, bearings, alignment, lubrication.

Brakes:

Hydraulic brake system, caliper, master cylinder, brake lines, brake fluid specifications, bleeding procedures, rotor and pad replacement.

Electrical:

Stator, ignition coil, battery, wiring diagrams, lighting, switches, sensors, troubleshooting electrical faults, starter system.

Chassis:

Frame inspection, steering system, handlebars, seat, body panels, track system, skis, hull integrity.

Procedures Included

Maintenance:

Regularly scheduled maintenance, oil changes, filter replacements, lubrication points, track tension adjustment, spark plug replacement, drive belt inspection/replacement.

Repair:

Engine component replacement (pistons, rings, crankshaft), clutch service, shock absorber rebuild, brake system repair, electrical component repair, steering system linkage replacement.

Troubleshooting:

Diagnostic flowcharts, common problem identification, symptom-based troubleshooting for engine, electrical, and mechanical issues.

Diagnostics:

Detailed diagnostic procedures for all major systems, including voltage checks, resistance measurements, and pressure testing.

Engine Rebuild:

Detailed procedures for complete engine disassembly, inspection, and reassembly, including torque specifications and clearances.

Clutch Calibration:

Guidance on clutch tuning and setup for various riding conditions and rider preferences.

Technical Depth

Depth:

Comprehensive, from basic user maintenance to complete engine and drivetrain overhauls and advanced electrical diagnostics.

Diagrams:

Includes detailed exploded view diagrams, wiring schematics, and component illustrations.

📊 Manual Specifications

File Format

File Type:

Digital PDF

Searchability:

Text-searchable PDF for quick access to specific information.

Print Quality

Resolution:

High-resolution, ensuring clarity of diagrams and text. Printable.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

Completeness

Completeness:

Full factory service manual, covering all aspects of repair and maintenance.

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-stroke, liquid-cooled

Engine Family:

Polaris Liberty

Displacement:

599 cc

Bore X Stroke:

73.0 mm x 72.0 mm

Starting System:

Recoil start (primary) and potentially electric start as an option depending on trim.

Performance

Horsepower Estimated:

118 hp @ 7750 RPM

Torque Estimated:

N/A (specific torque figures are less commonly published for snowmobiles)

Fuel System

Carburetion:

Dual Mikuni VM34 (or similar, specific model may vary)

Fuel Type:

Unleaded gasoline, 87 octane minimum recommended

Lubrication

Oil System:

Autolube (pre-mix injection)

Cooling System

Cooling Type:

Liquid-cooled

🔧 Transmission

Standard

Type:

CVT (Continuously Variable Transmission) with Polaris P-85 Drive Clutch and P-2 Driven Clutch

Optional

Optional Transmissions:

N/A for this model

Features

Gear Ratios:

Variable, managed by clutch calibration based on load and RPM.

Chaincase:

Chaincase with gear reduction, typically 2.33:1 or similar for low-end torque.

Fluid Type:

Polaris Chaincase Lubricant or equivalent synthetic gear oil (check manual for specific viscosity and API rating).

📐 Dimensions

Exterior

Track Length:

136 inches (standard for RMK mountain models)

Track Width:

15 inches

Lug Height:

2.125 inches (typical for RMK for deep snow traction)

Weights

Dry Weight Estimated:

445 lbs (approximate, actual may vary based on configuration)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Snowmobiles are not subject to automotive crash test ratings)

Active Features

Braking System:

Hydraulic disc brake

Throttle Limiter:

Engine RPM limiter for safety and break-in periods.

Passive Features

Kill Switch:

Lanyard-style kill switch

Lighting:

Headlights, taillight, brake light

💡 Technology Features

Infotainment

Instrument Panel:

Analog speedometer, tachometer, fuel gauge, engine temperature indicator, diagnostic lights.

Driver Assistance

Traction Control:

N/A (This era of snowmobile typically did not feature electronic traction control).

Connectivity

Remote Start:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 50 operating hours or annually, whichever comes first (engine oil).

Spark Plug Replacement:

Typically every 2000-3000 miles or as recommended, check condition regularly.

Chaincase Oil Change:

Recommended every 100 operating hours or annually.

Drive Belt Inspection:

Inspect every 50 operating hours, replace as needed based on wear and condition.

Fluid Specifications

Engine Oil:

Polaris 2-stroke synthetic injection oil (specific part number available in manual).

Brake Fluid:

DOT 3 or DOT 4, as specified in the manual.

Coolant:

50/50 mix of antifreeze and distilled water, meeting specific OEM requirements (often ethylene glycol based).

Known Issues

Common Wear Items:

Drive belts, clutch weights/rollers, suspension bushings, brake pads.

Engine Performance Tips:

Proper break-in procedures, correct jetting/carburetor settings, and clean air filters are crucial for optimal performance and longevity of the 600 HO engine.

📚 Vehicle History

Brand Heritage

Polarist Legacy:

Polaris Industries has a long-standing reputation for innovation and performance in the snowmobile industry, dating back to the 1950s.

Model Evolution

Rmk Lineage:

The RMK (Rocky Mountain King) line has consistently focused on mountain riding, evolving with chassis innovations like the IQ platform for improved handling and rider ergonomics.

Iq Chassis:

The 2007 model year marked the introduction or significant use of Polaris's innovative IQ chassis, offering a more centralized mass, improved rider position, and enhanced torsional rigidity.

Production

Manufacturing Location:

USA (Polaris Manufacturing facilities)

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for the 2007 model aren't readily cataloged, the RMK line consistently received praise from snowmobile publications for its mountain capability and chassis design.