Kawasaki Ninja 250R 2008 2009 2010 2011 2012 Service Manual

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Tipo: Motorcycle

Proveedor:

SKU: 66512

Etiquetas: 2008 2009 2010 2011 2012 Kawasaki Motorcycle Motorcycles Ninja Ninja 250R

Variantes de producto

Descripción

The Kawasaki Ninja 250R, specifically the second-generation models (EX250J/K) produced between 2008 and 2012, represents a significant entry in the sportbike category. This model is celebrated for its nimble handling, sporty styling inspired by larger Ninja sportbikes, and impressive fuel efficiency, making it an ideal choice for new riders, commuters, and sportbike enthusiasts seeking an accessible and reliable machine. Built upon Kawasaki's rich sportbike heritage, the Ninja 250R offers a balance of performance and affordability, earning it widespread recognition as a top-selling and dependable option. This comprehensive Workshop Service Manual, written in English, provides detailed guidance for the maintenance and repair of the Kawasaki Ninja 250R. Spanning 520 pages, it covers all essential systems including the engine, fuel system, ignition, transmission, electrical components, bodywork, suspension, brakes, and wheels. The manual includes procedures for routine maintenance, tune-ups, troubleshooting, and complete overhaul and repair of all major components, offering in-depth technical information suitable for both professional technicians and advanced DIY enthusiasts. It also details the use of special tools and highlights critical safety information through dedicated indicators.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Ninja 250R

Model Code:

EX250J / EX250K (depending on market and specific sub-model)

Generation

Generation:

Second Generation (EX250J/K)

Codes

Engine Code Family:

EX250E

👋 Introduction

Market Position

Target Audience:

New riders, commuters, sportbike enthusiasts seeking an accessible and reliable motorcycle

Competitive Analysis

Key Competitors:

Honda CBR250R, Yamaha R25 (later models), Suzuki GS500F (larger displacement but similar market segment for affordability)

Key Features

Nimble Handling:

Compact dimensions and manageable power delivery contribute to agility

Fuel Efficiency:

Economical to operate due to its smaller engine displacement and carbureted system

Sporty Styling:

Full fairing design inspired by larger Ninja sportbikes

Affordability:

Reputation for being a cost-effective entry-level sportbike

📋 Manual Details

Coverage Areas

Applicable Years:

2008, 2009, 2010, 2011, 2012

Page Count

Page Count:

Manual Type

Manual Type:

Workshop Service Manual

Language

Language:

English

Format

File Format:

Delivery Method:

Electronic Download (Email)

Printability:

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, diagnosis, tune-up, lubrication, cooling

Fuel System:

Carburetor system, fuel pump, fuel lines, fuel filter

Ignition System:

Ignition timing, spark plugs, ignition coils, CDI unit

Transmission:

Clutch operation, gear shifting mechanisms, internal transmission components

Electrical System:

Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starter system, lighting, instrumentation

Exhaust System:

Exhaust pipes, muffler, catalytic converter (if applicable), mounting

Bodywork:

Fairings, seat, fuel tank, fenders, handlebars, controls, stands

Suspension:

Front fork (oil, seals, springs, damping), rear shock absorber (preload, damping)

Brakes:

Front and rear brake systems (calipers, master cylinders, brake pads, brake fluid, hydraulic lines, discs)

Wheels And Tires:

Wheel bearings, tire inspection and replacement, wheel balancing

Frame And Mountings:

Frame inspection, engine mounting, suspension mounting points

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, brake adjustments, lubrication points

Troubleshooting:

Diagnostic procedures for common and uncommon faults

Repair Overhaul:

Detailed step-by-step instructions for disassembly, repair, and reassembly of all major components

Installation Removal:

Procedures for removing and installing parts and assemblies

Tune Ups:

Carburetor synchronization, idle speed adjustment, ignition timing checks

Technical Depth

Depth Of Information:

Comprehensive, suitable for professional technicians and advanced DIY enthusiasts

Special Tools:

Identification and use of specific Kawasaki special tools

Warnings Cautions:

Emphasis on safety and critical procedures through WARNING, CAUTION, and NOTE indicators

📊 Manual Specifications

File Format

PDF Quality:

High resolution, clear text and diagrams

Print Quality

Printability Resolution:

Suitable for clear printing on standard office printers

Binding Type

Binding Type:

Not Applicable (Digital PDF)

Paper Type

Paper Type:

Not Applicable (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, DOHC, 4-valve parallel-twin

Displacement:

249 cc (15.2 cu in)

Bore X Stroke:

62.0 x 41.2 mm

Compression Ratio:

12.4:1

Performance

Horsepower Approx:

30-34 HP (Varies by market and tuning)

Torque Approx:

18-20 lb-ft (Varies by market and tuning)

Fuel System

Fuel Delivery:

Dual Keihin CVK32 carburetors

Fuel Tank Capacity:

18 Liters (4.8 US gal)

Lubrication

Oil Type Recommendation:

API SG or SH, SAE 10W-40; Check manual for specific approvals

Oil Capacity With Filter:

Approximately 1.7 Liters (1.8 US qt)

Ignition

Ignition Type:

Digital CDI with electronic advance

Spark Plug Type:

NGK CR9EIA-9 or DENSO equivalent

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Optional

Optional Transmission:

N/A (Standard 6-speed manual)

Features

Clutch Type:

Wet, multiple-disc

Final Drive:

Sealed chain drive

📐 Dimensions

Exterior

Overall Length:

Approx. 2004 mm (78.9 in)

Overall Width:

Approx. 750 mm (29.5 in)

Overall Height:

Approx. 1100 mm (43.3 in)

Wheelbase:

Approx. 1370 mm (53.9 in)

Ground Clearance:

Approx. 155 mm (6.1 in)

Weights

Curb Weight:

Approx. 170 kg (375 lbs)

Dry Weight:

Approx. 154 kg (340 lbs)

🛡️ Safety Features

Ratings

Safety Features Overview:

Focuses on rider control and braking efficacy for its class

Active Features

Braking System Front:

Single 290mm petal-disc with 2-piston caliper

Braking System Rear:

Single 220mm petal-disc with 2-piston caliper

ABS Availability:

ABS was an optional feature on some models/markets for these years.

Passive Features

Lighting:

Halogen headlamp, LED tail light

Tire Specification Front:

110/70-17

Tire Specification Rear:

130/70-17

💡 Technology Features

Infotainment

Infotainment Features:

N/A (Basic instrumentation)

Driver Assistance

Driver Assistance Systems:

ABS (optional)

Connectivity

Connectivity Features:

Instrumentation

Instrument Panel:

Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge, coolant temperature warning light

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 6,000 km (3,700 miles) or 6 months, whichever comes first.

Air Filter Cleaning Interval:

Every 6,000 km (3,700 miles)

Spark Plug Replacement Interval:

Every 12,000 km (7,500 miles)

Chain Lubrication Adjustment:

Every 1,000 km (600 miles) or after washing/riding in rain

Fluid Specifications

Coolant Type:

Ethylene glycol-based antifreeze, 50% mixture with distilled water

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

Clutch plates, brake pads, tires, chain and sprockets, fork seals

Carburetor Tuning Sensitivity:

Carburetors can require periodic adjustment and cleaning, especially with fuel quality variations.

Charging System Reliability:

While generally reliable, the regulator/rectifier can be a potential point of failure over time, typical of many motorcycles.

📚 Vehicle History

Brand Heritage

Kawasaki Sportbike Legacy:

Kawasaki has a long-standing reputation for performance sportbikes, starting with models like the H1 and Z1, and continuing with the Ninja lineage.

Model Evolution

Ninja 250R Evolution Context:

The Ninja 250R has been a staple in Kawasaki's lineup for decades, serving as an accessible entry point into sportbike riding. This generation saw updates in styling and minor mechanical refinements.

Production

Manufacturing Location:

Primarily manufactured in Thailand, with some production potentially in Japan or other Kawasaki facilities.

🏆 Awards & Recognition

Recognitions

Awards And Recognition:

Consistently recognized as a top-selling, reliable, and beginner-friendly sportbike in its class by automotive and motorcycle publications worldwide.