Suzuki King Quad 400AS 400FS LT-A400 LT-F400 2008 2009 2010 Service Repair Manual

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Tipo: Atv

Proveedor:

SKU: 86975

Etiquetas: 2008 2009 2010 400FS ATV Eiger King Quad 400AS LT-A400 LT-F400 Powersports Suzuki

Variantes de producto

Descripción

This manual covers the Suzuki KingQuad 400 AS and FS models, manufactured between 2008 and 2010. These All-Terrain Vehicles (ATVs) are recognized for their reliability, versatile performance, and user-friendly operation, making them suitable for recreational riders, utility tasks, and various outdoor activities. The KingQuad 400 series is known for its proven powertrain, comfortable riding position, and capable handling, positioning it as a strong contender in the mid-size utility ATV segment. This comprehensive service repair manual provides detailed information for the maintenance, troubleshooting, diagnostics, and overhaul of your Suzuki KingQuad 400 AS/FS. It covers all essential systems, including the engine, transmission, drivetrain, suspension, brakes, and electrical components, offering step-by-step procedures, diagnostic guides, and technical specifications. The manual is designed to empower owners and technicians, ensuring the proper upkeep and repair of the vehicle to maintain its performance and longevity.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

KingQuad 400 AS / FS

Model Code:

LT-A400 / LT-F400

Model Years:

2008, 2009, 2010

Vehicle Type:

ATV (All-Terrain Vehicle)

👋 Introduction

Market Position

Segment:

Mid-size utility ATV, known for reliability and capability

Target Audience:

Recreational riders, utility users, farmers, hunters, DIY mechanics

Competitive Analysis

Key Competitors:

Honda Foreman/Rancher, Yamaha Kodiak/Grizzly, Polaris Sportsman, Kawasaki Brute Force

Key Features

Vehicle Attributes:

Versatile, reliable, proven powertrain, comfortable riding position, user-friendly operation

Manual Value:

Empowers owners to perform maintenance and repairs, saving costs and extending vehicle lifespan

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive Service and Repair

Secondary Coverage:

Maintenance, Troubleshooting, Diagnostics, Overhaul

Page Count

Estimated Page Count:

Varies based on specific factory manual, typically 300-600 pages

Manual Type

Type:

Service Repair Manual / Workshop Manual / Factory Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Engine disassembly, assembly, component diagnostics, tuning, lubrication system, cooling system, fuel system (carburetor), ignition system, starting system, exhaust system

Transmission:

Automatic transmission operation, maintenance, repair, fluid specifications, torque converter, gear inspection

Drivetrain:

Shaft drive, differentials (front and rear), driveshafts, CV joints, wheel hubs, bearing maintenance

Suspension:

Front independent suspension (A-arms, shocks, springs), rear swingarm suspension (shock, spring), wheel alignment, bushings, bearings

Brakes:

Front and rear hydraulic disc brakes, master cylinders, calipers, brake pads, brake lines, bleeding procedures, parking brake

Electrical:

Battery, charging system (stator, regulator/rectifier), lighting, ignition system, starter motor, wiring diagrams, fuses, relays, switches, diagnostic codes (if applicable)

Fuel System:

Carburetor tuning, cleaning, rebuilding; fuel pump (if applicable), fuel lines, fuel filter

Cooling System:

Radiator, cooling fan, coolant, thermostat, hoses, water pump

Body Frame:

Frame inspection, body panel removal and installation, fenders, racks, seat, handlebar assembly

Procedures Included

Preventative Maintenance:

Oil changes, filter replacements, lubrication points, chain adjustment (if applicable), spark plug checks, fluid level checks, tire pressure

Troubleshooting:

Step-by-step diagnostic guides for common and uncommon issues, symptom-based troubleshooting trees

Repair Rebuild:

Complete engine rebuild, transmission overhaul, suspension component replacement, brake caliper rebuild, electrical component testing and replacement

Diagnostics:

Methods for diagnosing electrical faults, mechanical issues, and performance problems

Special Tools:

Identification and usage of specialized tools required for specific repair procedures

Technical Depth

Depth:

Detailed component specifications, tolerances, torque values, and assembly instructions

Illustrations:

Clear, zoomable illustrations, exploded views, and diagrams

Completeness:

Covers all aspects of service, repair, and maintenance for the specified model years and variants

📊 Manual Specifications

File Format

Format:

Accessibility:

Readable on computers (Windows, Linux, Mac), tablets, and smartphones with PDF reader

File Size:

Can be large, up to 4000 MB (user advised to check storage space)

Print Quality

Printability:

Printable on any computer and printer

Illustration Quality:

High-quality, zoomable illustrations and diagrams

Binding Type

Type:

Digital Download (No physical copy)

Paper Type

Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, 4-valve, single-cylinder

Displacement:

376 cc (23.0 cu in)

Bore X Stroke:

80.0 mm x 74.2 mm (3.15 in x 2.92 in)

Cooling System:

Liquid-cooled

Compression Ratio:

9.3:1

Performance

Horsepower Estimate:

~24-27 HP (depending on specific tune and year)

Torque Estimate:

~28-30 lb-ft (depending on specific tune and year)

Fuel System

Fuel Delivery:

Carburetor (Mikuni BSR36)

Fuel Type:

Unleaded gasoline, 87 octane (minimum)

Engine Components

Valvetrain:

Single Overhead Camshaft (SOHC)

Ignition:

Electronic ignition (CDI)

Starter:

Electric starter

🔧 Transmission

Standard

Type:

Automatic (Torque-converter with 4-speed forward and 1 reverse)

Drive Modes:

2WD/4WD selectable with differential lock

Features

High Low Range:

Yes, High/Low range gearbox

Engine Braking:

Utilizes engine braking in lower gears

📐 Dimensions

Exterior

Overall Length:

~81.7 inches (2075 mm)

Overall Width:

~46.1 inches (1170 mm)

Overall Height:

~47.4 inches (1205 mm)

Weights

Dry Weight:

~590-615 lbs (268-279 kg) - varies by configuration (AS/FS)

Curb Weight:

~617-639 lbs (280-290 kg) - with fluids

Towing Capacity:

661 lbs (300 kg)

Dimensions

Ground Clearance:

10.2 inches (260 mm)

Wheelbase:

50.6 inches (1285 mm)

Seat Height:

33.1 inches (840 mm)

Cargo

Front Rack Capacity:

33 lbs (15 kg)

Rear Rack Capacity:

176 lbs (80 kg)

🛡️ Safety Features

Ratings

Classification:

ATV, designed for off-road use by trained riders

Active Features

Braking System:

Hydraulic disc brakes front and rear, with parking brake

Selectable 4Wd:

Allows rider to choose between 2WD and 4WD operation

Passive Features

Handlebars:

Wide handlebars for control and stability

Lighting:

Dual halogen headlights, taillight/brake light

Tire Type:

All-terrain tires with aggressive tread pattern for grip

💡 Technology Features

Infotainment

System:

No advanced infotainment system; focus is on utility and off-road performance.

Driver Assistance

Features:

Basic rider aids include selectable 4WD and engine braking.

Connectivity

Features:

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1000 km (600 miles) or 6 months (refer to manual for exact interval)

Air Filter Cleaning:

Inspect every 500 km (300 miles), clean or replace as needed

Spark Plug Check:

Inspect and gap every 2000 km (1200 miles) or annually

Valve Clearance Check:

Every 4000 km (2400 miles) or 2 years

Fluid Specifications

Engine Oil Type:

SAE 10W-40 API SG or higher (refer to manual for precise specification)

Engine Oil Capacity:

~2.4 L (2.5 US qt) with filter change

Transmission Fluid Type:

Suzuki Genuine Gear Oil (or equivalent GL-5, SAE 80W-90)

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid

Coolant Type:

Ethylene glycol-based antifreeze, 50/50 mix with distilled water

Known Issues

Common Wear Items:

Brake pads, wheel bearings, tie rod ends, bushings due to off-road usage.

Engine Performance:

Carburetor tuning can be sensitive to altitude and temperature; occasional issues with starting if not properly maintained.

Electrical Components:

While generally reliable, starter solenoids and stator issues can occur over time, as with many ATVs.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation, Japan

Model Evolution

Lineage:

The KingQuad line has a long-standing reputation for durability and performance, with the 400 series being a popular mid-size offering.

Predecessors:

Successor to earlier Suzuki LT-F models, building upon their engineering.

Production

Manufacturing Location:

Likely assembled in Japan or potentially at a North American facility.

🏆 Awards & Recognition

Recognitions

Industry Standing:

The Suzuki KingQuad 400 series is generally well-regarded in the mid-size ATV market for its value, reliability, and capable performance.