Market Position:
Essential resource for Harley-Davidson Softail owners and independent repair shops seeking to perform maintenance, diagnostics, and repairs on 2008-2010 models.
Competitive Analysis:
This manual provides the same level of detail and accuracy as factory service manuals, offering a cost-effective alternative for comprehensive vehicle servicing.
Key Features:
Detailed step-by-step procedures, extensive use of high-quality images and diagrams, comprehensive torque specifications, diagnostic charts, connector repair guides, and wiring schematics.
Manual Utility:
Indispensable for maintaining the performance, reliability, and longevity of Harley-Davidson Softail motorcycles from 2008-2010.
Engine Systems:
Complete engine overhaul, cylinder head assembly, piston and ring service, crankshaft and connecting rod service, valve train inspection and adjustment, oil pump and lubrication system, cooling system (air-cooled specifics)
Fuel System:
Fuel injection system, fuel pump, fuel filter, throttle body service, fuel tank maintenance, emissions control system components
Drivetrain:
Primary drive system (clutch, primary chain, compensator), final drive belt inspection and tensioning, drive sprocket and pulley service
Transmission:
Gearbox disassembly and assembly, gear selection mechanisms, bearing and seal replacement, transmission fluid service
Electrical System:
Ignition system, starting system (starter motor, solenoid), charging system (alternator, regulator/rectifier), lighting system, battery service, fuse and relay identification, onboard diagnostics (ECM), sensor testing, instrument cluster diagnostics, security system components
Chassis And Suspension:
Front fork service (dampers, springs, seals), rear shock absorber maintenance, wheel bearing service, steering head bearing inspection and adjustment, brake system service (pads, rotors, calipers, master cylinders, lines), frame inspection, swingarm and pivot bearing service
Starter System:
Starter motor, starter solenoid, engagement mechanism, troubleshooting starter circuit issues.
Wheels And Tires:
Wheel bearing inspection and replacement, tire pressure monitoring, tire wear inspection, wheel balancing procedures.
Fuel Delivery:
Detailed procedures for fuel injector cleaning, fuel pressure testing, and fuel pump diagnostics.
Ignition System:
Spark plug specifications, ignition coil testing, crank position sensor diagnostics, ignition module (ECM) functions.
Chassis Components:
Service procedures for frame integrity checks, handlebar and control adjustments, and accessory mounting guidelines.
Maintenance Procedures:
Scheduled maintenance intervals, oil and filter changes, air filter replacement, spark plug service, drive belt tensioning, brake fluid flush and bleed, tire pressure checks, battery charging and inspection, lubrication points
Repair Procedures:
Step-by-step instructions for all major component repairs, including engine rebuilds, transmission overhauls, electrical system troubleshooting, suspension fork rebuilding, brake system component replacement, fuel system component servicing, and bodywork repairs
Diagnostic Procedures:
Systematic troubleshooting guides for common and uncommon issues, diagnostic trouble codes (DTCs) explanation and resolution, electrical system diagnostics using multimeter and test equipment, fuel system diagnostics, engine performance troubleshooting
Electrical Diagnostics:
Comprehensive electrical diagnostic manual section, including wiring diagrams, connector repair instructions, troubleshooting charts for electrical faults, and testing procedures for sensors and actuators.
Tooling And Jigs:
Lists specialized Harley-Davidson tools and common tools required for specific repair and maintenance procedures.
Wiring Repair:
Specific instructions for repairing damaged wiring harnesses, replacing connectors, and identifying wire colors for accurate troubleshooting.
Technical Depth:
Comprehensive coverage from basic maintenance to advanced engine rebuilding and electrical system diagnostics. Includes detailed procedures, exploded views, and technical specifications required by professional technicians.
Exploded Views:
Features detailed exploded views of all major assemblies, aiding in disassembly, reassembly, and part identification.
Torque Values:
Extensive list of precise torque specifications for all critical fasteners and components to ensure correct assembly and prevent damage.
Routine Maintenance Intervals:
Detailed in manual: typically 5,000-mile (8,000 km) or annual service intervals, with more frequent checks for certain items.
Engine Oil Type:
Specific Harley-Davidson SYN3 (Synthetic) motorcycle oil or approved equivalent (e.g., SAE 20W-50) – refer to manual for exact specifications and capacity.
Primary Chain Case Fluid:
Specific Harley-Davidson primary fluid or approved primary lubricant.
Transmission Fluid Type:
Specific Harley-Davidson transmission lubricant or approved equivalent.
Brake Fluid Type:
DOT 4 brake fluid.
Oil Capacity Engine:
Refer to manual for precise capacity (typically around 4 US quarts/3.8 liters for Twin Cam 96B).
Primary Chain Case Capacity:
Refer to manual for precise capacity (typically around 1 US quart/0.95 liters).
Transmission Capacity:
Refer to manual for precise capacity (typically around 0.95 US quarts/0.9 liters).
Common Issues Covered:
Manual addresses potential issues such as clutch drag, transmission noise, electrical gremlins, and common wear items, providing diagnostic and repair solutions.