Suzuki GSXR750 2008-2010 Service Repair Manual

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Tipo: Motorcycle

Proveedor:

SKU: 89368

Etiquetas: 2008 2009 2010 GSXR750 Misc Motorcycle Motorcycles Suzuki

Variantes de producto

Descripción

The Suzuki GSXR750, produced for the 2008-2010 model years (chassis codes K8, K9, L0), represents a pinnacle of supersport motorcycle engineering. Renowned for its race-bred heritage and exceptional performance, this model features a potent 750cc in-line four-cylinder engine, a lightweight aluminum twin-spar frame, and fully adjustable suspension for superior handling and rider feedback. Its advanced electronic fuel injection system ensures optimal power delivery across the rev range, while the dual front discs with radial-mount calipers provide commanding braking power. Consistently recognized by motorcycle publications for its track capability and dynamic performance, the GSXR750 is a benchmark in its class, favored by performance enthusiasts and experienced riders. This comprehensive factory service manual provides full motorcycle coverage for the Suzuki GSXR750, detailing everything necessary for its maintenance and repair. Within its extensive pages, you will find in-depth procedures for engine mechanicals, fuel and ignition systems, transmission, suspension, brakes, and the electrical system. The manual covers routine maintenance, major repairs, troubleshooting, and tune-up procedures, offering detailed guidance on component replacement, diagnostic tools, and electrical diagnostics. It is an indispensable resource for owners, mechanics, and technicians alike, ensuring the GSXR750 can be maintained to factory specifications for optimal performance, reliability, and safety.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

GSXR750

Year:

2008-2010

Codes

Chassis Codes:

K8, K9, L0

👋 Introduction

Market Position

Segment:

Supersport Motorcycle

Target Audience:

Performance enthusiasts, track day riders, experienced DIY mechanics.

Competitive Analysis

Key Competitors:

Yamaha YZF-R6, Honda CBR600RR, Kawasaki ZX-6R

Key Features

Engine Type:

In-line 4-cylinder, DOHC, 16-valve

Chassis Design:

Lightweight aluminum twin-spar frame

Suspension Tech:

Fully adjustable front forks and rear shock absorber

Braking System:

Dual front discs with radial-mount calipers

📋 Manual Details

Coverage Areas

Comprehensive Systems:

Full motorcycle coverage

Specific Regions:

Global (standard specifications)

Page Count

Estimated Pages:

Approx. 600-800 pages (typical for this era's service manuals)

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed engine disassembly, assembly, inspection, and repair procedures.

Fuel System:

EFI system diagnostics, injector testing, fuel pump operation, throttle body service.

Ignition System:

Ignition timing, spark plug specifications, coil testing, ECU related diagnostics.

Transmission:

Gearbox disassembly, inspection, clutch service, shift drum and fork procedures.

Suspension:

Front fork overhaul (oil changes, seal replacement, spring specifications), rear shock absorber service and adjustment.

Brakes:

Hydraulic system bleeding, pad replacement, caliper service, master cylinder overhaul.

Electrical System:

Wiring diagrams, charging system (stator, regulator/rectifier), lighting, instrumentation, starter system.

Cooling System:

Radiator, fan, thermostat, coolant types, and bleeding procedures.

Exhaust System:

Component identification and service.

Chassis And Frame:

Frame inspection, swingarm service, steering head bearing replacement.

Bodywork And Fairings:

Component removal and installation, fasteners.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, air filter cleaning/replacement, spark plug replacement.

Troubleshooting:

Diagnostic flowcharts and symptom-based troubleshooting for various systems.

Major Repairs:

Engine rebuilds, transmission overhauls, suspension component replacement.

Tune Up:

Engine tuning procedures, idle speed adjustment, throttle sync.

Inspection And Adjustment:

Critical component checks and adjustments for optimal performance and safety.

Diagnostic Tools:

Guidance on using diagnostic tools and interpreting sensor data.

Part Replacement:

Detailed instructions for replacing all major and minor components.

Technical Depth

Diagnostic Capability:

Advanced diagnostics including ECU error code retrieval and interpretation (where applicable).

Rebuild Detail:

Full disassembly and reassembly instructions with torque specifications and critical clearances.

Specification Detail:

Comprehensive technical data, including measurements, tolerances, and electrical values.

Electrical Diagnostics:

In-depth troubleshooting for wiring harness issues, sensor failures, and ECU problems.

📊 Manual Specifications

File Format

File Type:

Searchability:

Typically searchable text within the PDF

Print Quality

Print Readability:

High-resolution for clear diagrams and text, suitable for printing.

Binding Type

Binding Type:

Not Applicable (PDF Download)

Paper Type

Paper Type:

Not Applicable (PDF Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, liquid-cooled, DOHC, 4-valve per cylinder, inline-four

Displacement:

750 cc

Bore X Stroke:

70.0 mm x 48.7 mm

Compression Ratio:

12.5:1

Performance

Horsepower:

Approx. 150-155 HP (at crank)

Torque:

Approx. 60-63 lb-ft (at crank)

Fuel System

Fuel Delivery:

Suzuki Dual Throttle Valve (SDTV) electronic fuel injection

Fuel Type:

Unleaded gasoline, minimum 91 octane (RON+MON)/91 AKI

Ignition System:

Electronic ignition (transistorized)

🔧 Transmission

Standard

Type:

6-speed, constant mesh

Clutch:

Wet, multi-plate, back-torque limiter

Features

Gear Ratios:

Specific ratios detailed in the manual

Final Drive:

RK525SM chain, 114 links (typical)

📐 Dimensions

Exterior

Length:

Approx. 2,030 mm (80 in)

Width:

Approx. 715 mm (28.1 in)

Height:

Approx. 1,135 mm (44.7 in)

Weights

Dry Weight:

Approx. 162 kg (357 lbs)

Wet Weight:

Approx. 190 kg (419 lbs)

Fuel Capacity:

17 Liters (4.5 US gal)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycle safety is typically assessed by independent bodies and owner skill)

Active Features

Braking:

Dual 310mm front discs with Tokico radial-mount 4-piston calipers, 220mm rear disc with 1-piston caliper.

Tire Technology:

High-performance sport tires for optimal grip.

Passive Features

Frame Design:

Rigid twin-spar aluminum frame for stability and handling.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Performance sportbike, focus is on rider feedback and controls)

Driver Assistance

Rider Aids:

None (ABS was not standard or widely available on this specific model generation; check VIN)

Connectivity

Connectivity Features:

Engine Management

ECU Features:

Engine Control Unit (ECU) managing fuel injection and ignition timing for optimal performance across the rev range.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,500 miles or 6 months (refer to manual for specifics)

Air Filter Inspection:

Every 7,000 miles or 12 months

Spark Plug Replacement:

Every 10,500 miles (check manual for exact recommendation based on plug type)

Chain Maintenance:

Lubricate and adjust every 600 miles or as needed

Fluid Specifications

Engine Oil:

SAE 10W-40, API SG/SJ or JASO MA (e.g., Suzuki ECSTAR R9000 10W-40)

Coolant:

Permanent type anti-freeze coolant mixed with distilled water (50/50 ratio)

Brake Fluid:

DOT 4

Fork Oil:

10W viscosity (refer to manual for exact quantity and type)

Known Issues

Common Complaints:

While generally reliable, occasional reports of sticky throttle bodies or occasional electrical gremlins can occur. Clutch slave cylinder leaks have been noted on some models. Check for proper chain alignment and tension is crucial.

Preventative Maintenance:

Regular fluid changes, proper chain lubrication, and keeping electrical connections clean are vital.

📚 Vehicle History

Brand Heritage

Suzuki Legacy:

Suzuki has a long and successful history in motorcycle racing and performance machine development, particularly with the GSXR lineage.

Model Evolution

Gsxr750 Lineage:

The GSXR750 has been a benchmark in the middleweight supersport class since its inception, known for its race-bred technology and performance.

Production

Production Years Covered:

2008, 2009, 2010

🏆 Awards & Recognition

Recognitions

Motorcycle Press:

The GSXR750 consistently received high marks and awards from motorcycle publications for its handling, engine performance, and track capability during its production years.