Kawasaki Ninja 250R EX250 2008-2012 Service Repair Manual

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This manual covers the Ninja 250R (model code EX250) for the model years 2008 through 2012. As an entry-level sportbike, the Ninja 250R is celebrated for its nimble handling, fuel...

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Tipo: Motorcycle

Proveedor:

SKU: 64533

Etiquetas: 2008 2009 2010 2011 2012 EX250 Kawasaki Motorcycle Motorcycles Ninja Ninja 250R

Variantes de producto

Descripción

This manual covers the Ninja 250R (model code EX250) for the model years 2008 through 2012. As an entry-level sportbike, the Ninja 250R is celebrated for its nimble handling, fuel efficiency, and accessible performance, making it a popular choice for new riders and those seeking affordable sporty capabilities. Known for its distinctive Ninja styling and reliable parallel-twin engine, this model has been a significant offering in its segment, often lauded by motorcycle press for its value and user-friendliness. Its engineering emphasizes a balance of sporty aesthetics and practical usability, solidifying its place in the brand's performance heritage. This comprehensive Service Repair Manual provides detailed information for the maintenance, diagnosis, and repair of your Ninja 250R. It covers all essential systems, including engine teardown and tuning, fuel and cooling systems, electrical components, and chassis elements like suspension and brakes. Within its pages, you will find step-by-step procedures for routine maintenance, component rebuilds, and troubleshooting common issues. The manual is designed to empower owners and technicians with the knowledge necessary to keep the vehicle in optimal condition, ensuring reliability and performance throughout its service life.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Ninja 250R

Model Code:

EX250

Applicable Years:

2008, 2009, 2010, 2011, 2012

👋 Introduction

Market Position

Motorcycle Segment:

Entry-level sportbike, popular for new riders and affordable performance

Competitive Analysis

Key Competitors:

Honda CBR250R, Yamaha R3 (though later models), Ninja 300 (later generation)

Key Features

Model Appeal:

Nimble handling, fuel efficiency, accessible power, distinctive Ninja styling

Manual Value Proposition

Diy Support:

Empowers owners to perform maintenance and repairs, reducing reliance on dealerships and saving costs.

Knowledge Enhancement:

Provides in-depth understanding of vehicle systems for preventative maintenance and informed decision-making.

📋 Manual Details

Coverage Areas

Manual Coverage Scope:

Comprehensive service and repair for Kawasaki Ninja 250R EX250 (2008-2012)

Page Count

Estimated Page Count:

500-700 (typical for this model's full service manual, though not explicitly stated)

Manual Type

Manual Classification:

Service Repair Manual

Language

Language Of Manual:

English

Format

Digital File Format:

📖 Manual Coverage

Systems Covered

Engine System Coverage:

Engine teardown, assembly, diagnosis, tuning, lubrication, cooling

Fuel System Coverage:

Carburetor identification, adjustment, cleaning, fuel pump, fuel tank, fuel lines

Cooling System Coverage:

Radiator, hoses, thermostat, coolant specifications and replacement

Electrical System Coverage:

Ignition system, charging system (stator, rectifier/regulator), starter motor, battery, wiring diagrams, lighting, instruments

Chassis System Coverage:

Frame, suspension (front forks, rear shock), steering, wheels, tires, brakes (front and rear), final drive (chain, sprockets)

Emission Control Coverage:

Emission control systems, procedures, and specifications relevant to the model years

Procedures Included

Maintenance Procedures:

Periodic maintenance schedule, oil changes, filter replacements, chain lubrication and adjustment, brake pad inspection and replacement, coolant flushes

Repair Procedures:

Engine rebuilds, carburetor synchronization, suspension overhaul, brake caliper servicing, electrical component testing and replacement

Troubleshooting Guidance:

Diagnostic charts and common problem identification for various systems

Technical Depth

Diagnostic Capabilities:

Advanced diagnostic information, including electrical system testing and component troubleshooting

Rebuild Depth:

Detailed step-by-step instructions for complete engine and component rebuilds

📊 Manual Specifications

File Format

File Type:

Print Quality

Printable Nature:

Fully Printable

Zoom Capability

Zoom Functionality:

Yes, allows for detailed viewing of diagrams and text

Binding Type

Digital Binding:

N/A (Digital Download)

Paper Type

Digital Paper Quality:

N/A (Digital PDF content)

Delivery Method

Delivery Type:

Instant Download

Software Requirements

Required Software:

Adobe PDF Reader, WinZIP

Compatibility

Operating System Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, DOHC, parallel-twin

Displacement:

249 cc (15.2 cu in)

Performance

Bore X Stroke:

49.0 x 65.2 mm (approximate, common for this generation)

Compression Ratio:

11.0:1 (typical)

Horsepower:

Approximately 30-34 hp at 10,500 rpm (depending on market and tuning)

Torque:

Approximately 17-19 lb-ft at 8,000 rpm (depending on market and tuning)

Fuel System

Fuel Delivery:

Dual Keihin carburetors (CVK34 - common for this model)

Fuel Type:

Unleaded gasoline, minimum 87 octane

Lubrication

Oil Type:

SAE 10W-40 API SG or higher, JASO MA approved (consult manual for specific Kawasaki recommendations)

Oil Capacity W Filter:

Approximately 1.7 L (1.8 US qt) (refer to manual for exact figure)

Cooling System

Coolant Type:

High-quality ethylene glycol-based coolant with distilled water (50/50 mix)

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Features

Clutch Type:

Wet, multi-plate

Final Drive

Drive Method:

Sealed chain, 520 pitch (typical)

📐 Dimensions

Exterior

Overall Length:

Approx. 2005 mm (78.9 in)

Overall Width:

Approx. 720 mm (28.3 in)

Overall Height:

Approx. 1110 mm (43.7 in)

Weights

Dry Weight:

Approx. 151 kg (333 lbs)

Curb Weight:

Approx. 169 kg (373 lbs) (with all fluids and a full tank)

Wheelbase

Wheelbase Length:

Approx. 1370 mm (53.9 in)

Wheels Tires

Front Tire Size:

110/70-17 M/C 54H

Rear Tire Size:

130/70-17 M/C 62H

Wheel Type:

3.00 x 17 front, 4.00 x 17 rear (aluminum alloy)

Wheel Bolt Pattern:

N/A (Spoked wheels or hub-mounted discs)

🛡️ Safety Features

Ratings

Crash Test Results:

N/A (Motorcycles are not subjected to standard automotive crash testing protocols)

Active Features

Braking System:

Front: 290mm petal disc with 2-piston caliper. Rear: 220mm petal disc with 2-piston caliper. Optional ABS available in some markets.

Passive Features

Lighting:

Halogen headlight, LED taillight (typical for the generation)

💡 Technology Features

Infotainment

Instrument Cluster:

Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge, clock

Driver Assistance

ABS Availability:

Optional Anti-lock Braking System (ABS) available on some models and markets during these years.

Connectivity

Connectivity Features:

N/A (Basic motorcycle electronics)

🔧 Maintenance

Service Intervals

Engine Oil Change Interval:

Every 6,000 km (3,700 miles) or 6 months (refer to manual for precise interval)

Air Filter Cleaning Interval:

Every 6,000 km (3,700 miles)

Spark Plug Replacement Interval:

Every 12,000 km (7,500 miles)

Fluid Specifications

Brake Fluid Type:

DOT 4

Coolant Capacity:

Approx. 1.5 L (1.6 US qt) (including reservoir)

Known Issues

Common Wear Items:

Chain and sprockets, brake pads, tires, clutch plates (with high mileage), carburetor synchronization issues if not maintained.

Carburetor Tuning Notes:

Carburetors may require periodic synchronization and cleaning, especially if the bike sits for extended periods or fuel quality is poor.

📚 Vehicle History

Brand Heritage

Kawasaki Legacy:

Kawasaki has a long-standing reputation for performance motorcycles, from street bikes to racing machines.

Model Evolution

Ninja 250R Lineage:

The Ninja 250R has been a staple in Kawasaki's lineup for decades, evolving through various iterations to meet rider demands and regulatory standards. The EX250 platform saw significant updates leading into the 2008 model year.

Production

Manufacturing Origin:

Typically manufactured in Thailand and Japan, depending on the specific market and production year.

🏆 Awards & Recognition

Recognitions

Motorcycle Press Awards:

Consistently praised by motorcycle publications for its value, ease of use, and sporty appeal in its class.