Kawasaki Ninja EX250 2008-2012 Workshop Service Repair Manual

Precio habitual: $16.99
Precio de venta: $16.99
Precio habitual
Precio unitario: por

29 people are viewing this right now

Tipo: Motorcycle

Proveedor:

SKU: 92685

Etiquetas: 2008 2009 2010 2011 2012 Kawasaki Misc Motorcycle Motorcycles Ninja EX250

Variantes de producto

Descripción

The Kawasaki Ninja EX250, also known as the Ninja 250R, represents a significant entry in the lightweight sportbike category. Produced for the model years 2008 through 2012, this motorcycle (chassis code EX250K) is celebrated for its nimble handling, fuel efficiency, and approachable power delivery, making it an ideal choice for new riders and those seeking an economical sport-touring option. Its design emphasizes a blend of performance and practicality, drawing from Kawasaki's extensive heritage in sportbike engineering. This generation features a liquid-cooled, parallel-twin engine with digital fuel injection, delivering reliable performance for both urban commuting and spirited riding. This comprehensive Workshop Service Repair Manual provides essential information for the maintenance, repair, and troubleshooting of the Kawasaki Ninja EX250 (EX250K) from 2008 to 2012. Covering all major systems, including engine, drivetrain, chassis, and electrical components, this manual details routine maintenance procedures, diagnostic guides, and complete repair instructions. With approximately 400-500 pages of English-language content, it equips owners, mechanics, and technicians with the technical specifications, torque values, and step-by-step guidance necessary to keep the motorcycle in optimal condition and ensure its longevity.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Ninja EX250

Model Alias:

Ninja 250R

Product Name:

Kawasaki Ninja EX250 2008-2012 Workshop Service Repair Manual

Codes

Chassis Codes Covered:

EX250K (2008-2012)

👋 Introduction

Market Position

Segment:

Entry-level sportbike, lightweight sport-tourer, beginner motorcycle.

Competitive Analysis

Key Competitors Era:

Honda CBR250R, Yamaha YZF-R25 (later models), Suzuki GS500F (larger displacement but similar market positioning).

Key Features

Model Highlights:

Nimble handling, fuel efficiency, approachable power, reliability, cost-effectiveness for new riders.

Manual Value Proposition:

Enables owners to perform routine maintenance, diagnose issues, and complete repairs, saving money and extending the motorcycle's lifespan.

📋 Manual Details

Coverage Areas

Covered Years:

2008, 2009, 2010, 2011, 2012

Page Count

Estimated Page Count:

400-500

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine overhaul, fuel injection, ignition, cooling, lubrication, carburetor (if applicable to specific sub-models), starting system, charging system.

Drivetrain Systems:

Clutch, transmission, gearbox, final drive (chain and sprockets).

Chassis Systems:

Frame, suspension (front forks, rear shock absorber), steering, wheels, tires, braking system (front and rear discs, calipers, master cylinders), exhaust system.

Electrical Systems:

Wiring diagrams, lighting system, instrumentation, battery, starter motor, alternator, ignition system, ECU, sensors, relays, fuses.

Bodywork And Plastics:

Fairings, seat, fuel tank, handlebars, body panel removal and installation, cosmetic repairs.

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, chain adjustment and lubrication, brake fluid flush, coolant replacement, spark plug inspection and replacement, air filter cleaning/replacement, valve clearance adjustment.

Diagnostic Procedures:

Troubleshooting guides for common problems, symptom-based diagnostics, error code interpretation (if applicable).

Repair Procedures:

Engine disassembly and reassembly, transmission overhaul, brake caliper rebuild, fork seal replacement, electrical component testing and replacement.

Technical Specifications Data:

Torque specifications for all fasteners, engine timings, fluid capacities, electrical system resistance values, performance data.

Technical Depth

Depth Of Coverage:

Comprehensive from basic scheduled maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics and troubleshooting.

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-searchable PDF for quick information retrieval.

Print Quality

Print Readability:

High-resolution scans ensuring clear diagrams, text, and images for printing.

Binding Type

Binding Type For Print:

N/A (Digital Download)

Paper Type

Paper Type For Print:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, four-stroke, DOHC, parallel-twin.

Displacement:

249 cc

Bore X Stroke:

55.0 x 54.5 mm

Compression Ratio:

12.4:1

Performance

Horsepower Est Peak:

30-34 hp @ 10,500 rpm (approx.)

Torque Est Peak:

16-18 lb-ft @ 8,000 rpm (approx.)

Fuel System

Fuel Delivery:

Digital Fuel Injection (DFI) with dual throttle valves.

Fuel Type:

Unleaded gasoline, minimum 87 octane (RON+MON)/2

Ignition

Ignition System:

TCBI (Transistor Controlled Ignition) with digital advance.

🔧 Transmission

Standard

Transmission Type:

Constant mesh 6-speed sequential.

Features

Clutch Type:

Wet, multi-disc.

Final Drive:

Sealed chain.

📐 Dimensions

Exterior

Length Overall:

Approx. 2004 mm (78.9 in)

Width Overall:

Approx. 719 mm (28.3 in)

Height Overall:

Approx. 1110 mm (43.7 in)

Wheelbase:

Approx. 1370 mm (53.9 in)

Ground Clearance:

Approx. 155 mm (6.1 in)

Weights

Curb Weight:

Approx. 168 kg (370 lbs)

Fuel Tank Capacity:

18 L (4.8 US gal)

🛡️ Safety Features

Ratings

Safety Certification:

Meets relevant DOT/ECE standards for street-legal motorcycles (typical for production).

Active Features

Braking System:

Dual hydraulic disc brakes (front and rear). ABS was generally not a standard feature on this model, check specific market variants.

Tire Specifications:

Front: 110/70-17, Rear: 130/70-17 (typical fitment).

Passive Features

Lighting:

Halogen headlamp, LED taillight, standard incandescent turn signals.

Frame Construction:

High-tensile steel diamond frame.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic motorcycle instrumentation)

Driver Assistance

Driver Assistance Features:

N/A (None)

Connectivity

Connectivity Options:

N/A (None)

Instrumentation

Dashboard Features:

Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge, coolant temperature warning light, neutral indicator, high beam indicator.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 6,000 km (3,700 miles) or 6 months, whichever comes first.

Air Filter Cleaning:

Every 6,000 km (3,700 miles).

Spark Plug Inspection:

Every 12,000 km (7,500 miles).

Valve Clearance Check:

Every 24,000 km (15,000 miles).

Fluid Specifications

Engine Oil Type:

SAE 10W-40 API SG or higher, JASO MA certified.

Engine Oil Capacity:

1.5 L (1.6 US qt) without filter change, 1.6 L (1.7 US qt) with filter change.

Coolant Type:

Ethylene glycol based, permanent type antifreeze, 50/50 mix with distilled water.

Brake Fluid Type:

DOT 4.

Fork Oil Type:

SAE 10W (consult manual for exact type and quantity per leg).

Known Issues

Common Wear Items:

Chain and sprockets, brake pads, tires, clutch plates, fork seals (depending on mileage and maintenance).

Fuel Injection Notes:

While generally reliable, occasional injector cleaning or sensor checks might be needed on high-mileage units.

Electrical Gremlins:

Less common, but faulty regulators or stator issues can occur with age and mileage. Wiring harness integrity is key.

📚 Vehicle History

Brand Heritage

Kawasaki Motorcycle Division:

Kawasaki Heavy Industries Motorcycle & Engine division, renowned for performance and sportbikes.

Model Evolution

Ex250 Lineage:

The EX250 platform has a long history dating back to the 1980s, evolving from carbureted models to the fuel-injected EX250K generation covered by this manual.

Production

Manufacturing Origin:

Typically manufactured in Thailand or Japan, depending on the market and specific model year.

🏆 Awards & Recognition

Recognitions

Typical Awards Segment:

Frequently cited in 'best beginner sportbike' lists for its accessibility and value.

Ratings

Owner Satisfaction Trend:

Generally high due to reliability and low running costs.

Certifications

Emission Standards:

Meets applicable emissions standards for its production years (e.g., EPA, Euro).