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SUBARU LEGACY OUTBACK 2008-2012 Repair Service Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Outback Year Range: 2008-2012 Market: US/Canada Codes Platform Code: BP (for Legacy Wagon/Outback) 👋 Introduction Market Position Segment: Mid-size crossover SUV, known...
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SUBARU LEGACY OUTBACK 2008-2012 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy Outback
Year Range:
2008-2012
Market:
US/Canada
Codes
Platform Code:
BP (for Legacy Wagon/Outback)
👋 Introduction
Market Position
Segment:
Mid-size crossover SUV, known for its standard All-Wheel Drive and wagon-like utility.
Competitive Analysis
Competitors:
Toyota RAV4, Honda CR-V, Ford Escape, Nissan Rogue, Mazda CX-7.
Key Features
Driving Dynamics:
Subaru's signature Symmetrical All-Wheel Drive system provides excellent traction and stability in various conditions.
Utility:
Spacious interior and cargo area, combined with higher ground clearance, offering SUV-like practicality.
Safety:
Strong safety reputation, often earning high marks in crash tests.
📋 Manual Details
Coverage Areas
Regions:
United States, Canada
Page Count
Estimated Pages:
2500+
Manual Type
Type:
Official Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
All engine systems including lubrication, cooling, fuel, ignition, emissions, starting and charging.
Transmission:
Manual and automatic transmission systems, including operation, diagnosis, repair, and fluid specifications.
Drivetrain:
All-Wheel Drive (AWD) system, including differential assemblies (front, rear, center), driveshafts, and axles.
Suspension:
Front and rear suspension components, including struts, shock absorbers, control arms, sway bars, and wheel bearings.
Brakes:
Brake system components, including hydraulic lines, master cylinder, calipers, rotors, pads, ABS, and parking brake.
Steering:
Power steering system, including pump, rack and pinion, and associated components.
Electrical:
Complete electrical system, including battery, charging system, starter, lighting, wiring diagrams, fuses, relays, and control modules.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, including compressor, condenser, evaporator, and controls.
Body:
Exterior and interior body panels, doors, windows, seats, and trim components.
Chassis:
Frame, subframes, and associated chassis components.
Safety Systems:
Airbag system (SRS), seatbelts, and other passive safety features.
Diagnostics:
On-Board Diagnostics (OBD-II) system, fault codes, and diagnostic procedures.
Procedures Included
Maintenance:
Routine maintenance tasks, including oil changes, filter replacements, spark plug service, and fluid checks.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex problems.
Repair:
Step-by-step repair instructions for all major vehicle systems, including component removal, installation, and adjustment.
Overhaul:
Complete overhaul procedures for engines and transmissions, including detailed specifications and tolerances.
Adjustment:
Precise adjustment procedures for various components, such as clutch, brakes, and suspension alignment.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle circuits.
Schematics:
Hydraulic and pneumatic system schematics.
Specifications:
Torque specifications, clearances, fluid capacities, and other critical data for repairs.
Reassembly:
Comprehensive reassembly instructions with proper torque values and procedures.
Technical Depth
Depth:
Covers everything from basic maintenance and fluid changes to complete engine and transmission overhauls, including advanced diagnostics and electrical system repair.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Windows (95/98/ME/XP/Vista/7/8/8.1/10), Linux, MAC, iOS, Android
Print Quality
Quality:
High-resolution scans, allowing for clear printing of text and diagrams.
Binding Type
Binding:
Digital (PDF), no physical binding.
Paper Type
Paper Type:
Not applicable (digital format).
Searchability
Text Search:
Searchable text for quick access to specific topics and procedures.
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
2.5L EJ253 SOHC Boxer 4-cylinder
Displacement 2.5L:
2457 cc (2.5 Liters)
Bore X Stroke 2.5L:
99.5 mm x 79.0 mm
Compression Ratio 2.5L:
9.7:1
Horsepower 2.5L:
170 hp @ 5600 rpm (approx.)
Torque 2.5L:
170 lb-ft @ 4400 rpm (approx.)
Engine Option 2
Engine Option 2:
3.0L EZ30D/EZ30R DOHC Boxer 6-cylinder
Displacement 3.0L:
3000 cc (3.0 Liters)
Bore X Stroke 3.0L:
89.2 mm x 79.0 mm
Compression Ratio 3.0L:
10.7:1
Horsepower 3.0L:
245 hp @ 6600 rpm (approx.)
Torque 3.0L:
215 lb-ft @ 4200 rpm (approx.)
Performance
Fuel Type:
Unleaded gasoline (Regular 87 octane recommended, Premium may offer slight performance benefit).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with sequential port injectors.
Engine Management
ECU:
Engine Control Unit (ECU) / Powertrain Control Module (PCM) for managing engine and transmission functions.
Emission Controls
Emissions:
Catalytic converters, Oxygen (O2) sensors, Exhaust Gas Recirculation (EGR) system, Positive Crankcase Ventilation (PCV).
🔧 Transmission
Standard
Transmission 2.5L Standard:
5-speed Manual Transmission (Part No. 32000AA380 for earlier models, updated numbers may exist)
Optional
Transmission 2.5L Optional:
4-speed Automatic Transmission (4EAT - Part No. 31000AG560 for earlier models, updated numbers may exist)
Transmission 3.0L Standard:
5-speed Automatic Transmission (5EAT - Part No. 31000AE330 for earlier models, updated numbers may exist)
Features
AWD System:
Symmetrical All-Wheel Drive with Variable Torque Distribution (VTD) for automatic, and viscous coupling center differential for manual.
Fluid Specs
Manual Transmission Fluid:
Subaru Extra-S Gear Oil (GL-5 75W-90) or equivalent.
Automatic Transmission Fluid 4Eat:
Subaru ATF-HP (ATF Premium High Performance)
Automatic Transmission Fluid 5Eat:
Subaru ATF-HP (ATF Premium High Performance)
Differential Fluid
Front Rear Differential Fluid:
Subaru Extra-S Gear Oil (GL-5 75W-90) or equivalent.
📐 Dimensions
Exterior
Length:
Approx. 189.4 inches (4810 mm)
Width:
Approx. 70.1 inches (1780 mm)
Height:
Approx. 61.4 inches (1560 mm)
Wheelbase:
Approx. 104.9 inches (2665 mm)
Ground Clearance:
Approx. 8.1 inches (205 mm)
Cargo
Cargo Volume Seats Up:
Approx. 34.2 cubic feet (969 Liters)
Cargo Volume Seats Down:
Approx. 71.7 cubic feet (2030 Liters)
Weights
Curb Weight 2.5L:
Approx. 3395 lbs (1540 kg)
Curb Weight 3.0L:
Approx. 3638 lbs (1650 kg)
Towing Capacity:
2700 lbs (1225 kg) (When properly equipped, check owner's manual for specifics)
Wheel Bolt Pattern:
5x100 mm
Wheels Tires
Standard Wheels Tires 2.5L:
17-inch alloy wheels with P215/55R17 tires
Standard Wheels Tires 3.0L:
17-inch alloy wheels with P225/55R17 tires
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
5-star (2008-2012 models generally performed well)
NHTSA Frontal Passenger:
5-star (2008-2012 models generally performed well)
NHTSA Side Driver:
5-star
NHTSA Side Passenger:
5-star
NHTSA Side Rear Passenger:
5-star
IIHS Roof Strength:
Good (Top Safety Pick designations received in many years within this range)
Active Features
ABS:
4-wheel Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD).
Traction Control:
Vehicle Stability Control (VSC) and Traction Control System (TCS).
AWD:
Standard Symmetrical All-Wheel Drive for enhanced traction and handling.
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, side curtain airbags (front and rear).
Seatbelts:
3-point height-adjustable front seatbelts with pretensioners and load limiters, rear 3-point seatbelts.
Child Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD audio system with optional SiriusXM satellite radio. Higher trims may feature premium audio systems (e.g., Harman Kardon).
Navigation:
Optional factory-installed GPS navigation system on higher trim levels.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Keyless Entry:
Standard keyless entry system; optional remote start.
Connectivity
Bluetooth:
Optional Bluetooth hands-free phone connectivity on some trims/packages.
Lighting
Headlights:
Halogen projector beam headlights; optional HID (High-Intensity Discharge) headlights on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3 months for severe conditions; 7,500 miles (12,000 km) or 6 months for normal conditions, using synthetic oil. Refer to manual for exact details and oil type.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months, or as needed based on driving conditions.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement 2.5L:
Iridium spark plugs: 105,000 miles (168,000 km).
Spark Plug Replacement 3.0L:
Iridium spark plugs: 105,000 miles (168,000 km).
Coolant Replacement:
Initial: 7.5 years or 75,000 miles (120,000 km). Subsequent: 4 years or 48,000 miles (77,000 km).
Timing Belt:
Not Applicable - Subaru Boxer engines in this era typically use timing chains, not belts.
Fluid Specifications
Engine Oil Capacity 2.5L:
4.8 US quarts (4.5 Liters) with filter change.
Engine Oil Capacity 3.0L:
5.8 US quarts (5.5 Liters) with filter change.
Engine Oil Type:
SAE 0W-20 (preferred for fuel economy and cold starts), SAE 5W-30 or 0W-30 acceptable based on temperature. Consult manual for specific recommendations.
Coolant Type:
Subaru Super Coolant (Blue) or equivalent Subaru-compatible long-life coolant.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Head Gaskets:
While less prone than earlier generations, some Boxer engines can develop head gasket leaks over time, especially with improper cooling system maintenance. The manual covers diagnosis and replacement.
Cv Axle Boots:
Torn CV axle boots can lead to joint failure. The manual provides replacement procedures.
Wheel Bearings:
Front wheel bearings can wear out. The manual details inspection and replacement.
Oxygen Sensors:
Oxygen sensors can fail, leading to check engine lights and poor fuel economy. The manual covers testing and replacement.
Catalytic Converter:
Can become clogged or fail over time, impacting performance and emissions. Manual aids in diagnosis.
📚 Vehicle History
Brand Heritage
Subaru Philosophy:
Subaru's long-standing reputation for durable vehicles, boxer engines, and standard All-Wheel Drive systems.
Model Evolution
Generation:
Third generation (BP) Legacy Outback (2005-2009) and Fourth generation (BM/BR) Legacy Outback (2010-2014). This manual covers the later part of the BP and early part of the BM/BR generations.
Production
Manufacturing Plant:
Subaru of Indiana Automotive, Inc. (SIA), Lafayette, Indiana, USA and Gunma Manufacturing Plant, Japan.
Production Years
Model Years:
2008, 2009, 2010, 2011, 2012
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
The Subaru Outback (and Legacy platform) consistently earned IIHS Top Safety Pick awards during this period for its robust safety features and crashworthiness.
Consumer Reports:
Generally rated as average to good for reliability and performance by consumer organizations, with specific notes on AWD capability and practicality.
Ratings
Resale Value:
Subaru vehicles are typically known for strong resale value, contributing to their overall ownership appeal.
Certifications
Manufacturer Certification:
Official Factory Service Repair Workshop Manual, indicating direct manufacturer content and accuracy.
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