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Harley Davidson Dyna 2008 WSM Service Manual Repair

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Dyna Year: 2008 Codes Chassis Code: FXD Engine Code: Twin Cam 96 👋 Introduction Market Position Positioning: The 2008 Harley-Davidson Dyna models represented...
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Tipo: Motocicletas
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SKU: 471163
Harley Davidson Dyna 2008 WSM Service Manual Repair
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Dyna
Year:
2008
Codes
Chassis Code:
FXD
Engine Code:
Twin Cam 96
👋 Introduction
Market Position
Positioning:
The 2008 Harley-Davidson Dyna models represented a significant evolution in the iconic Dyna line, blending classic styling with modern performance and technology. This manual is targeted at owners and independent repair shops seeking to maintain and repair these popular V-twin cruisers.
Competitive Analysis
Competition:
Competed against models from Indian Motorcycle, Victory Motorcycles, and custom motorcycle builders, as well as other cruiser brands offering different engine configurations and styling.
Key Features
Features:
The 2008 Dyna platform featured the robust Twin Cam 96 engine, 6-speed Cruise Drive transmission, and a chassis designed for responsive handling. The introduction of electronic fuel injection (EFI) improved performance and emissions. Different sub-models offered distinct styling cues, from minimalist Super Glides to the more customized Fat Bob and Wide Glide variants.
📋 Manual Details
Coverage Areas
Model Variant Coverage:
All 2008 Harley-Davidson Dyna models including FXD (Super Glide), FXDC (Custom), FXDF (Fat Bob), FXDL (Low Rider), FXDWG (Wide Glide)
Page Count
Estimated Page Count:
Approximately 600-800 pages (typical for comprehensive WSM)
Manual Type
Type:
Factory Service Manual (WSM - Work Service Manual) / Repair Manual
Language
Language:
English
Format
Format:
Digital Download (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Twin Cam 96 engine (disassembly, assembly, inspection, lubrication, cooling, timing, fuel system, ignition system, exhaust system)
Transmission:
6-speed Cruise Drive transmission (disassembly, assembly, maintenance, troubleshooting, lubrication)
Drivetrain:
Primary drive, clutch, final drive belt, rear wheel installation, drive sprocket maintenance
Chassis:
Frame, front suspension (forks, steering head), rear suspension (shock absorbers, swingarm), wheels, tires, brakes (front and rear calipers, master cylinders, lines, ABS if equipped)
Electrical:
Battery, charging system (stator, regulator/rectifier), ignition system, lighting (headlight, tail light, turn signals), starter system, instruments, diagnostics (DTC codes), wiring diagrams, ECM (Engine Control Module) and sensors
Fuel System:
Fuel injection system (EFI - Electronic Fuel Injection), fuel pump, fuel injectors, throttle body, fuel lines, fuel tank
Bodywork:
Fenders, fuel tank, seat, handlebars, controls, fairings (if applicable), saddlebags (if applicable), instrument panel
Procedures Included
Maintenance:
Routine service, oil changes, filter replacement, lubrication points, tire pressure, brake pad inspection, belt tension adjustment
Troubleshooting:
Diagnostic procedures for common problems, fault code lookup and interpretation, component testing
Repair:
Step-by-step instructions for disassembly, repair, reassembly, and adjustment of all major components and systems
Installation:
Instructions for installing factory and common aftermarket accessories, component replacement procedures
Technical Depth
Depth:
Comprehensive (covers everything from basic maintenance to full engine and transmission rebuilds, including detailed torque specifications and diagnostic procedures)
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution scans suitable for printing, with clear text and legible diagrams.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96 V-twin
Displacement:
1584 cc (96 cubic inches)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
9.2:1
Performance
Horsepower:
Approx. 70-75 HP (at rear wheel, varies by model and tuning)
Torque:
Approx. 90-95 ft-lbs (at rear wheel, varies by model and tuning)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane
Lubrication
Oil Type:
Harley-Davidson SYN3 Synthetic Motorcycle Oil or equivalent premium synthetic V-twin motorcycle oil (e.g., 20W-50)
Oil Capacity:
Approximately 3.0 US quarts (2.8 liters) with filter change
Ignition
Ignition System:
Coil-on-plug, electronic ignition
🔧 Transmission
Standard
Type:
6-speed Cruise Drive Manual
Optional
Optional Features:
N/A (6-speed was standard across the Dyna line for 2008)
Features
Gear Ratios:
1st: 9.315, 2nd: 6.424, 3rd: 4.775, 4th: 3.753, 5th: 3.150, 6th: 2.790 (approximate, check manual for exact ratios)
Transmission Fluid Type:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant or HD Syn3 Gear Oil, or equivalent V-twin transmission fluid
Transmission Fluid Capacity:
Approximately 28 US fl oz (0.83 L)
📐 Dimensions
Exterior
Wheelbase:
Approximately 64.5 - 66.2 inches (1638 - 1681 mm) depending on model
Seat Height:
Approximately 26.5 - 27.2 inches (673 - 691 mm) depending on model and suspension
Weights
Dry Weight:
Approximately 630 - 660 lbs (286 - 299 kg) depending on model
Gross Vehicle Weight Rating:
Approximately 1000 - 1030 lbs (454 - 467 kg) depending on model
Fuel Capacity:
Approximately 4.0 - 5.0 US gallons (15.1 - 18.9 liters) depending on fuel tank size and model
🛡️ Safety Features
Ratings
Safety Standards:
Complies with relevant US DOT and EPA standards. Specific crash test ratings are not typically issued for motorcycles in the same manner as automobiles.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Optional ABS (Anti-lock Braking System) was available on some models.
Lighting:
Halogen headlight, LED tail light and brake light, amber turn signals.
Passive Features
Frame Construction:
Steel frame and swingarm designed for stability and handling.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer with integrated digital odometer, tachometer (on some models), fuel gauge, oil pressure indicator, turn signal indicators, and warning lights. Security system fob indicator.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on certain 2008 Dyna models.
Connectivity
Diagnostics:
On-board diagnostics with the ability to retrieve Diagnostic Trouble Codes (DTCs) via the odometer display or a diagnostic tool (like a Harley-Davidson Dealer Diagnostic System - HDDDS).
Engine Management
ECU:
Engine Control Module (ECM) managing fuel injection, ignition timing, and other engine parameters. Tuning capabilities through aftermarket devices are common.
🔧 Maintenance
Service Intervals
Initial Service:
First service typically at 1,000 miles (1,600 km) - includes oil and filter change, primary chaincase oil, inspection of all critical components, and adjustments.
Subsequent Service:
Subsequent services generally every 5,000 miles (8,000 km) or annually, whichever comes first. This includes oil changes, inspection of spark plugs, brake system, tires, suspension, and drive belt.
Engine Oil Change Interval:
Every 5,000 miles (8,000 km) or 12 months.
Transmission Oil Change Interval:
Every 10,000 miles (16,000 km) or 24 months.
Primary Chaincase Oil Change Interval:
Every 5,000 miles (8,000 km) or 12 months, or at major service intervals.
Fluid Specifications
Engine Oil Viscosity:
20W-50 (synthetic or conventional motorcycle specific)
Transmission Fluid Type:
Harley-Davidson Formula+ or equivalent V-twin transmission oil
Primary Chaincase Fluid Type:
Harley-Davidson Formula+ or equivalent primary chaincase lubricant
Known Issues
Common Issues:
Potential for primary compensator issues, exhaust system leaks, clutch adjustments, and charging system component failures (stator, regulator/rectifier). Rear brake pads can wear quickly under heavy use. Some owners report minor electrical gremlins. Fuel tank expansion on certain models.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, founded in 1903, is an American motorcycle manufacturer with a rich heritage of building V-twin motorcycles known for their distinctive sound, styling, and cruising performance.
Model Evolution
Dynafamily Evolution:
The Dyna platform, introduced in 1991, bridged the gap between the Sportster and Big Twin families, offering a more modern ride with rubber-mounted engines for reduced vibration. The 2008 models benefited from the Twin Cam engine and 6-speed transmission, representing a mature iteration of the Dyna concept.
Production
Manufacturing Location:
Primarily assembled in York, Pennsylvania, and Milwaukee, Wisconsin, USA.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
While specific awards for the 2008 Dyna models are not extensively documented, the Dyna platform has consistently been recognized for its blend of classic styling and modern engineering, appealing to a broad range of riders seeking a versatile cruiser experience.
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