Harley Davidson XL1200N Sportster Motorcycle 2008 Factory Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: XL1200N Sportster Year: 2008 Codes Vin Prefix: 1HD 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Harley-Davidson XL1200N Sportster owners, independent repair...

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Tipo: Motorcycle

Proveedor:

SKU: 502640

Etiquetas: 2008 Harley Davidson Misc Motorcycle Motorcycles Sportster XL1200N

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Descripción

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

XL1200N Sportster

Year:

Codes

Vin Prefix:

👋 Introduction

Market Position

Segment:

Cruiser Motorcycle

Target Audience:

Harley-Davidson XL1200N Sportster owners, independent repair shops, enthusiasts

Competitive Analysis

Competitors:

Other V-twin cruisers from brands like Indian, Victory, and Japanese manufacturers (e.g., Yamaha V-Star, Kawasaki Vulcan, Honda Shadow)

Key Features Vehicle

Sportster Legacy:

The Sportster line represents Harley-Davidson's long-standing heritage in a more accessible and agile package.

Xl1200N Design:

The 'N' designation often signifies a 'Nightster' variant, typically featuring a darker, more minimalist aesthetic, lower seat height, and often forward controls.

Key Features Manual

Ease Of Use:

Step-by-step instructions, illustrative pictures, and clear wiring diagrams enhance user comprehension.

Completeness:

Provides comprehensive coverage for all repair and servicing procedures, aiming to be a definitive guide.

📋 Manual Details

Coverage Areas

Engine:

Service and Repair

Transmission:

Service and Repair

Electrical System:

Service and Repair including Wiring Diagrams

Chassis:

Service and Repair (Suspension, Brakes, Wheels, Steering)

Bodywork:

Service and Repair

Page Count

Estimated Pages:

Likely 400-600 pages (typical for factory service manuals)

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Downloadable Digital File (likely PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (Evolution V-Twin), Transmission (5-speed, Cruise Drive), Primary Drive, Final Drive

Fuel And Emission:

Fuel Injection (EFI), Fuel Tank, Fuel Pump, Exhaust System, Emissions Control

Ignition And Charging:

Ignition System, Charging System (Alternator, Regulator/Rectifier), Battery

Lighting And Instruments:

Headlight, Taillight, Turn Signals, Indicator Lamps, Speedometer, Tachometer, Gauges

Suspension And Steering:

Front Fork (Telescopic), Rear Shocks, Handlebars, Steering Head

Brakes:

Front and Rear Disc Brakes (Hydraulic), Brake Lines, Master Cylinders, Calipers

Wheels And Tires:

Wheels, Tires, Hubs, Bearings

Frame And Body:

Frame, Fenders, Fuel Tank, Seat, Side Covers, Chrome Components

Procedures Included

Maintenance:

Scheduled Maintenance, Oil Changes, Filter Replacement, Spark Plug Replacement, Brake Fluid Flush, Tire Pressure Checks

Diagnostics:

Troubleshooting Guides, Fault Code Interpretation (if applicable to EFI), Component Testing

Disassembly And Assembly:

Step-by-step instructions for engine, transmission, suspension, brake, and electrical component removal and installation

Rebuilds:

Detailed procedures for engine and transmission rebuilds, including torque specifications and clearances

Wiring Diagrams:

Comprehensive and detailed electrical wiring diagrams for all systems

Technical Depth

Depth:

Complete Factory Level Repair and Maintenance, including advanced diagnostics and component overhauls.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable for easy navigation and information retrieval.

Print Quality:

Designed for printing, with clear text and high-resolution diagrams/images.

Binding Type

Digital Binding:

N/A (Digital Download)

Paper Type

Digital Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Evolution V-Twin, Air-Cooled

Displacement:

1200cc (73.4 cubic inches)

Bore X Stroke:

3.50 in x 3.81 in (88.9 mm x 96.8 mm)

Compression Ratio:

9.7:1 (typical for this era)

Performance

Horsepower Estimated:

Approximately 65-70 HP (at crankshaft)

Torque Estimated:

Approximately 70-75 ft-lbs (at crankshaft)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded Gasoline, minimum 91 Octane (ROZ+MON)/2)

Lubrication

Oil Type:

Harley-Davidson SYN3 (Synthetic) or Harley-Davidson 20W-50 Motorcycle Oil

Oil Capacity:

3.0 US quarts (2.8 liters) with filter change

🔧 Transmission

Standard

Type:

5-Speed Cruise Drive Transmission

Primary Drive:

Chain, 34/46 ratio (1.353)

Final Drive:

Belt, 32/65 ratio (2.031)

Features

Clutch:

Wet, multi-plate

Transmission Fluid:

Harley-Davidson FORMULA+ Transmission & Primary Chaincase Lubricant

📐 Dimensions

Exterior

Length:

Approx. 90.5 in (2299 mm)

Width:

Approx. 32.7 in (830 mm)

Height:

Approx. 46.0 in (1168 mm)

Seat Height:

Approx. 26.0 in (660 mm) - Laden (typical for Nightster)

Weights

Dry Weight:

Approx. 556 lbs (252 kg)

Gross Vehicle Weight Rating:

Approx. 965 lbs (438 kg)

Payload Capacity:

Approx. 409 lbs (185 kg)

Fuel Capacity:

3.3 US gallons (12.5 Liters)

Oil Capacity:

3.0 US quarts (2.8 Liters)

🛡️ Safety Features

Ratings

Crash Safety:

Motorcycles are not rated by organizations like NHTSA in the same way as cars. Safety relies on rider skill and adherence to safe riding practices.

Active Features

Brakes:

Hydraulic disc brakes front and rear for effective stopping power.

Tires:

Tubeless tires for improved puncture resistance and stability.

Passive Features

Lighting:

Halogen headlight, LED tail/brake light, and integrated turn signals for visibility.

Frame Construction:

Steel frame provides a robust foundation for rider safety.

Recommendations

Personal Protective Equipment:

Crucial emphasis on helmets, riding jackets, gloves, pants, and boots for rider safety.

💡 Technology Features

Infotainment

Instrumentation:

Analog speedometer with integrated tachometer (often a combined unit), indicator lamps for turn signals, oil pressure, neutral, engine diagnostics.

Audio System:

Typically no integrated audio system on this model; aftermarket options available.

Driver Assistance

Anti-lock Braking System (ABS) was typically an optional feature on 2008 models, not standard.

Connectivity

Smartphone Integration:

No native smartphone integration or Bluetooth connectivity.

Ignition

Key Type:

H-Dタンデムキー (Handlebar Lock and Ignition Key)

Security System:

Factory Harley-Davidson Security System (Smart Security System) with proximity fob was an optional feature.

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1,600 km) or 6 months

Subsequent Service:

Every 5,000 miles (8,000 km) or 12 months thereafter

Vibration Inspection:

Check for loose fasteners and electrical connections at every service interval due to vibration.

Fluid Specifications

Engine Oil:

Harley-Davidson SYN3 (SAE 20W-50) or Harley-Davidson 20W-50 Motorcycle Oil

Transmission Primary Fluid:

Harley-Davidson FORMULA+ Transmission & Primary Chaincase Lubricant

Brake Fluid:

DOT 4, Harley-Davidson Heavy Duty DOT 4 Brake Fluid

Fork Oil:

Refer to manual for specific weight and type; typically 10W or similar.

Coolant:

N/A (Air-Cooled Engine)

Known Issues

Electrical Connections:

Vibration can loosen connectors; regular inspection of wiring harnesses is recommended.

Clutch Adjustment:

Requires periodic adjustment to maintain proper engagement and disengagement.

Belt Tension:

Final drive belt tension needs regular checking and adjustment to prevent premature wear or slippage.

Part Numbers Examples

Oil Filter:

e.g., Harley-Davidson 63731-35A (Check for exact fitment)

Spark Plug:

e.g., Harley-Davidson 32300016 (Check for exact fitment)

📚 Vehicle History

Brand Heritage

Harley Davidson Legacy:

Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer renowned for its V-twin engines and distinctive styling.

Model Evolution

Sportster Introduction:

The Sportster line was first introduced in 1957, evolving significantly over the decades into various displacements and styles.

Xl1200N Nightster:

The XL1200N was introduced as part of the Evolution engine Sportster family, often characterized by its dark styling and lower stance, targeting a modern rider.

Production

Manufacturing Location:

USA (Milwaukee, Wisconsin and Kansas City, Missouri)

Sales Trend:

Sportster models have historically been strong sellers for Harley-Davidson, appealing to a broad demographic.

🏆 Awards & Recognition

Recognitions

Motorcycle Of The Year:

While specific awards for the 2008 XL1200N might be hard to pinpoint, the Sportster line consistently receives accolades for its style and accessibility.

Ratings

Customer Satisfaction:

Harley-Davidson motorcycles generally score high in customer satisfaction surveys, particularly for brand loyalty and riding experience.

Certifications

Emissions Compliance:

Complies with US EPA and California ARB emissions regulations for the model year.