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2008 KIA Sportage 2.7L Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2008 Engine Variant: 2.7L V6 Codes Chassis Code: KM 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Target Audience:...
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SKU: 395770
2008 KIA Sportage 2.7L Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Year:
2008
Engine Variant:
2.7L V6
Codes
Chassis Code:
KM
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Crossover
Target Audience:
Families, individuals seeking versatility and moderate off-road capability.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue.
Key Features
Powertrain Options:
Available with 2.0L 4-cylinder or 2.7L V6 engines; FWD or AWD.
Design Philosophy:
Rugged styling with car-like driving dynamics.
Interior Space:
Relatively spacious interior for its class, with flexible cargo options.
📋 Manual Details
Coverage Areas
Diagnostic Troubleshooting:
Comprehensive diagnostics for all major systems, including engine, transmission, ABS, airbags, climate control, and body electronics.
Repair Procedures:
Detailed step-by-step repair instructions for all mechanical and electrical components.
Maintenance Schedules:
Scheduled maintenance recommendations, including fluid changes, filter replacements, and inspections.
Technical Specifications:
In-depth technical data for all vehicle components, including torque specifications, clearances, and electrical diagrams.
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing system, lubrication system, cooling system, intake manifold, exhaust manifold.
Engine Performance:
Fuel system, ignition system, emissions control, engine management system (ECU), sensors, actuators, diagnostic trouble codes (DTCs).
Transmission Automatic:
Automatic transmission (4-speed), hydraulic control system, valve body, torque converter, internal components, fluid specifications, service procedures.
Transmission Manual:
Not applicable for 2.7L V6 models.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, driveshafts, CV joints, rear differential (AWD), transfer case (AWD).
Suspension:
Front suspension (MacPherson struts), rear suspension (multi-link), shock absorbers, springs, control arms, sway bars, wheel bearings, alignment specifications.
Brakes:
Front disc brakes, rear disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake fluid specifications, hydraulic system, parking brake.
Steering:
Power steering system (hydraulic), steering rack, tie rods, steering column, power steering fluid specifications.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams, lighting system, horn, wipers, power windows, power locks.
Body Exterior:
Body panels, doors, hood, tailgate, bumpers, glass, mirrors, seals, exterior trim, paint repair.
Body Interior:
Seating, dashboard, instrument cluster, HVAC controls, interior trim, headliner, carpet, seat belts, airbags (SRS system).
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant type (R-134a), compressor, condenser, evaporator, blower motor, climate control panel.
Safety Systems:
Supplemental Restraint System (SRS) - airbags, seat belt pre-tensioners, occupant classification system.
Procedures Included
General Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, brake pad inspections.
Engine Repair:
Engine overhaul, head gasket replacement, timing belt/chain service, piston/ring replacement, bearing replacement, valve adjustment.
Transmission Service:
Automatic transmission fluid and filter change, transmission overhaul, seal replacement.
Brake System Repair:
Brake pad and rotor replacement, caliper servicing, brake line replacement, ABS component testing and replacement.
Suspension And Steering Repair:
Strut and shock absorber replacement, ball joint replacement, tie rod end replacement, power steering pump replacement, steering rack rebuild/replacement.
Electrical Diagnostics And Repair:
Troubleshooting electrical faults using wiring diagrams, component testing, module replacement, sensor diagnosis.
HVAC System Service:
Refrigerant recharge, component replacement (compressor, condenser, evaporator), blower motor replacement, leak detection.
Body Panel Repair:
Dent removal, panel replacement, welding, seam sealing, corrosion repair.
Interior Component Repair:
Dashboard repair, seat repair, trim piece replacement, airbag system diagnosis.
Troubleshooting Guides:
Step-by-step troubleshooting for common and uncommon issues, fault code interpretation.
Technical Depth
Depth Level:
Comprehensive (Dealership Level)
Diagnostic Capability:
Advanced diagnostics, including reading live data streams, performing actuator tests, and programming modules.
Rebuild Instructions:
Detailed instructions for complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes
Printable:
Yes
Image Quality:
High-resolution illustrations and diagrams
Print Quality
Print Quality:
N/A (Digital PDF)
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G6CU
Engine Type:
60-degree V6, SOHC (Single Overhead Camshaft)
Displacement:
2656 cc (2.7 Liters)
Bore X Stroke:
86.7 mm x 75.0 mm
Compression Ratio:
9.5:1
Performance
Horsepower:
173 hp @ 6000 rpm
Torque:
178 lb-ft @ 4500 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended)
Emission Control:
Catalytic converter, OBD-II compliant
🔧 Transmission
Standard
Type:
4-speed Automatic (4-speed sport-automatic)
Optional
Type:
N/A for 2.7L V6 model
Features
Drive Modes:
Electronically controlled overdrive
Transmission Fluid Type:
Kia ATF SP-III (or equivalent Dexron III/Mercon)
Transmission Fluid Capacity:
Approx. 7.7 liters (8.1 US quarts) for a dry fill; 3.0-3.5 liters for drain and fill.
📐 Dimensions
Exterior
Length:
4350 mm (171.3 in)
Width:
1800 mm (70.9 in)
Height:
1700 mm (66.9 in)
Wheelbase:
2630 mm (103.5 in)
Ground Clearance:
190 mm (7.5 in)
Interior
Passenger Volume:
Approx. 2,600 liters (92 cu ft)
Cargo
Cargo Volume Behind Rear Seat:
Approx. 764 liters (27 cu ft)
Cargo Volume With Rear Seat Folded:
Approx. 1,886 liters (66.6 cu ft)
Weights
Curb Weight:
Approx. 1600-1700 kg (3527-3748 lbs) depending on trim and drivetrain.
Gross Vehicle Weight Rating:
Approx. 2100-2200 kg (4630-4850 lbs)
Towing Capacity:
1000 kg (2200 lbs) with trailer brakes; 750 kg (1650 lbs) without trailer brakes (check local regulations and specific vehicle configuration).
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
5-star (Driver), 4-star (Passenger) - for 2008 model year.
IIHS Front Offset Crash Test:
Good (for 2008 model year, as tested)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Standard Electronic Brakeforce Distribution (EBD)
Traction Control:
Available Traction Control System (TCS)
Stability Control:
Available Electronic Stability Control (ESC)
Passive Features
Airbags:
Front-seat side-impact airbags, full-length side curtain airbags.
Seatbelts:
3-point height-adjustable front seat belts with pretensioners and load limiters; 3-point rear seat belts.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with 6 speakers. Optional Infinity premium audio system with subwoofer.
Climate Control:
Manual or automatic climate control depending on trim level.
Cruise Control:
Standard cruise control.
Driver Assistance
Parking Sensors:
Available rear parking sensors.
Keyless Entry:
Standard keyless entry system.
Connectivity
Auxiliary Audio Input:
Available auxiliary audio input jack.
Usb Port:
Not typically available on this model year, auxiliary input was more common.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first. Use synthetic oil for optimal performance and longevity.
Engine Oil Filter Replacement:
Replace with every oil change.
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Transmission Fluid Change:
Every 60,000 miles (96,000 km) or 48 months. Inspect fluid condition at each oil change.
Coolant Replacement:
Initial replacement at 105,000 miles (168,000 km) or 5 years, then every 30,000 miles (48,000 km) or 2 years thereafter. Use Kia Genuine Long Life Coolant (or equivalent OAT coolant).
Spark Plug Replacement:
105,000 miles (168,000 km) using iridium-tipped spark plugs.
Brake Fluid Replacement:
Every 2 years or 30,000 miles (48,000 km) to maintain system performance and prevent corrosion.
Drive Belt Inspection:
Inspect every 30,000 miles (48,000 km) for cracks and wear; replace as needed.
Fluid Specifications
Engine Oil:
SAE 5W-30 (API SN or higher, ILSAC GF-5 compliant)
Engine Coolant:
Kia Genuine Long Life Coolant (Blue) or equivalent OAT (Organic Acid Technology) coolant.
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
Dexron III/Mercon ATF or Kia Genuine Power Steering Fluid.
Known Issues
Engine Knocking Pinging:
Some owners report engine knocking or pinging, potentially due to carbon buildup, ignition timing issues, or fuel quality. Regular use of quality fuel and occasional fuel system cleaning can help.
HVAC Blower Motor Failure:
The blower motor resistor can fail, leading to the blower only working on certain speeds or not at all. Replacement of the resistor or motor is often required.
ABS Sensor Failures:
Wheel speed sensors for the ABS system can fail, triggering ABS warning lights and disabling ABS functionality. Replacement of the faulty sensor is necessary.
Rear Differential Noise AWD:
Some AWD models may experience noise from the rear differential, possibly due to fluid degradation or wear. Regular fluid changes are recommended.
Cv Joint Wear:
Front CV joints can wear over time, leading to clicking noises during turns. Inspecting and replacing damaged CV boots or joints is important.
📚 Vehicle History
Brand Heritage
Kia History:
Kia Motors Corporation, founded in 1944, is South Korea's oldest manufacturer of motor vehicles. Known for its value-oriented vehicles and improving quality over the decades.
Model Evolution
Sportage Generation 2:
The 2008 Sportage belongs to the second generation (2004-2010) of the Sportage. This generation moved to a unibody platform, offering a more car-like ride and improved safety compared to its body-on-frame predecessor.
Production
Production Years 2Nd Gen:
2004-2010
Assembly Locations:
South Korea (Kia Gwangmyeong Plant), Malaysia, Ukraine, Russia.
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick Potential:
While not always designated a 'Top Safety Pick', the second-generation Sportage generally performed well in crash tests for its era.
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