2008 POLARIS 600 IQ LX Snowmobile Service Repair Manual

Precio habitual: $16.99
Precio de venta: $16.99
Precio habitual
Precio unitario: por

22 people are viewing this right now

Tipo: Snowmobile

Proveedor:

SKU: 92841

Etiquetas: 2008 600 IQ LX ATV Misc Polaris Powersports Snowmobile

Variantes de producto

Descripción

The 2008 Polaris IQ 600 LX is a high-performance snowmobile engineered for exhilarating winter riding. Built on the advanced IQ platform, known for its rider-forward ergonomics and superior handling, this model offers a premium experience. It features a powerful 599 cc liquid-cooled, 2-stroke twin-cylinder engine, delivering approximately 125-130 horsepower, paired with a reliable CVT transmission. With its robust construction, comfortable operator station, and sophisticated suspension system, the IQ 600 LX is designed for both spirited trail riding and demanding conditions, embodying Polaris's heritage of innovation and quality in powersports vehicles. This official service manual provides comprehensive guidance for the maintenance, repair, and troubleshooting of your 2008 Polaris IQ 600 LX snowmobile. It covers all essential systems in complete detail, including engine, transmission, chassis, electrical, suspension, and bodywork. Inside, you will find detailed diagnostic procedures, extensive troubleshooting guides, and precise maintenance schedules designed to keep your snowmobile in optimal condition. This manual is an indispensable resource for Polaris dealership technicians, certified repair shops, and experienced DIY enthusiasts seeking accurate, factory-level information to ensure the longevity and performance of their vehicle.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

IQ 600 LX

Year:

Vehicle Type:

Snowmobile

Codes

Oem Manual Part Number:

9921144

👋 Introduction

Market Position

Target User:

Polaris dealership technicians, certified repair shops, and experienced DIY enthusiasts.

Competitive Analysis

Manual Advantage:

Written and published by the OEM (Original Equipment Manufacturer), ensuring accuracy, completeness, and adherence to factory specifications, unlike generic aftermarket manuals.

Key Features

Content Source:

Originally produced for authorized Polaris service centers.

Diagnostic Focus:

Emphasis on systematic troubleshooting and accurate diagnosis of common and rare issues.

📋 Manual Details

Coverage Areas

Engine Service:

Complete

Transmission Service:

Complete

Chassis Service:

Complete

Electrical System Service:

Complete

Suspension Service:

Complete

Track And Drivetrain:

Complete

Bodywork And Styling:

Complete

Diagnostic Procedures:

Comprehensive

Troubleshooting Guides:

Extensive

Maintenance Schedules:

Detailed

Page Count

Estimated Pages:

Approximately 600+

Manual Type

Type:

Official Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Printed Book

📖 Manual Coverage

Systems Covered

Engine System:

Full overhaul, tuning, cooling system, lubrication system, fuel system, ignition system, exhaust system.

Drive System:

Clutch (Drive and Driven), chaincase, drive chain, primary and secondary gear ratios, torque converter operation.

Suspension System:

Front IFS (Independent Front Suspension) geometry, rear suspension components, shock absorbers, torsion springs, ski alignment.

Braking System:

Hydraulic brake system, caliper service, master cylinder, brake fluid specifications, rotor inspection.

Electrical System:

Wiring diagrams, ignition system troubleshooting, lighting, starter system, battery maintenance, stator and rectifier operation.

Fuel System:

Carburetor specifications (Mikuni VM34/38), jetting, fuel pump, fuel lines, fuel filter.

Lubrication System:

Oil injection system, oil pump calibration, oil type specifications, crankcase lubrication.

Cooling System:

Liquid cooling system, radiator, coolant type, thermostat operation, fan operation.

Steering System:

Handlebar, steering post, tie rods, ski spindle maintenance.

Procedures Included

Engine Rebuild:

Complete piston replacement, cylinder inspection, crankshaft service, bearing replacement, gasket installation.

Clutch Adjustment:

Primary and secondary clutch alignment, spring replacement, roller inspection, belt replacement and alignment.

Suspension Setup:

Shock absorber adjustments, spring preloads, alignment procedures.

Electrical Troubleshooting:

Diagnostic flowcharts for starting issues, charging system failures, and lighting problems.

Carburetor Tuning:

Idle speed adjustment, mixture screw settings, main jet selection based on altitude and temperature.

Track Replacement:

Track tension adjustment, idler wheel inspection, lug condition assessment.

Brake Bleeding:

Proper procedure for bleeding the hydraulic brake system.

Pre Ride Inspections:

Essential checks before each ride.

Winterization Procedures:

Recommended steps for storage during off-season.

Technical Depth

Depth:

Comprehensive. Covers everything from basic maintenance and pre-ride inspections to full engine and clutch rebuilds, advanced electrical diagnostics, and suspension tuning.

📊 Manual Specifications

File Format

Digital Compatibility:

N/A (Printed Copy)

Print Quality

Print Resolution:

High-resolution for clarity of diagrams and text.

Binding Type

Binding:

Sturdy professional binding suitable for workshop use.

Paper Type

Paper Quality:

Durable, often glossy or semi-gloss paper to withstand workshop environments and protect against grease and moisture.

⚙️ Engine Specifications

Primary Engine

Engine Model:

Polaris 600 Liberty Cleanfire

Engine Type:

Liquid-cooled, 2-stroke, parallel-twin

Displacement:

599 cc (36.6 cu. in.)

Bore X Stroke:

73.0 mm x 72.0 mm (2.87 in. x 2.83 in.)

Compression Ratio:

7.7:1

Performance

Horsepower Rating:

Approximately 125-130 HP (varies slightly by tuning and conditions)

Fuel System

Carburetor Type:

Dual Mikuni VM34/38

Fuel Type Required:

87-octane unleaded gasoline

Oil Injection:

Yes, Polaris Syn-Pro™ 2-stroke oil or equivalent approved synthetic oil.

Ignition System

Ignition Type:

Digital CDI (Capacitor Discharge Ignition)

Cooling System

Cooling Method:

Liquid-cooled

Coolant Type:

Polaris Premium Antifreeze/Coolant (ethylene glycol based, 50/50 mix with distilled water)

🔧 Transmission

Standard

Transmission Type:

CVT (Continuously Variable Transmission) - Polaris P85 Drive Clutch and P90 Driven Clutch

Optional

Optional Gearbox:

N/A (CVT is standard)

Features

Clutch Engagement Rpm:

Approximately 2500-2800 RPM (typical)

Clutch Belt Width:

32mm (1.26 inches)

Chaincase Oil Type:

Polaris AGL (80W-90) Gearcase Lubricant

Chaincase Oil Capacity:

Approximately 8 oz (237 ml)

📐 Dimensions

Exterior

Overall Length:

Approximately 117.5 inches (298.5 cm)

Overall Width:

Approximately 48 inches (121.9 cm)

Overall Height:

Approximately 45 inches (114.3 cm)

Weights

Dry Weight:

Approximately 470 lbs (213 kg)

Fuel Capacity:

10.7 gallons (40.5 liters)

Dimensions

Ski Stance:

42.5 inches (108 cm)

Track Dimensions

Track Length:

121 inches (307 cm)

Track Width:

15 inches (38 cm)

Track Lug Height:

1.0 inch (2.5 cm)

🛡️ Safety Features

Ratings

Crash Safety Standards:

N/A (Snowmobiles typically do not undergo NHTSA or IIHS crash testing like passenger vehicles.)

Active Features

Braking System:

Hydraulic disc brake

Lighting:

Halogen headlights, LED taillight

Passive Features

Operator Station:

Ergonomic design with padded handlebars and seat for rider comfort and control.

Rollover Protection:

N/A (inherent to snowmobile design)

💡 Technology Features

Infotainment

Instrument Cluster:

Digital/analog gauge cluster displaying speed, RPM, fuel level, coolant temperature, odometer, and diagnostic indicators.

Driver Assistance

Throttle Control:

Mechanical throttle cable operation.

Connectivity

Diagnostic Ports:

On-board diagnostic capabilities for reading error codes via specific procedures or tools (covered in manual).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Check and top-off oil injection reservoir as needed. No scheduled oil drain/fill for 2-stroke injection.

Clutch Inspection:

Inspect drive and driven clutches every 500 miles or annually. Check belt wear, roller condition, and spring integrity.

Spark Plug Replacement:

Recommended every 1,000 miles or annually, or as needed based on condition.

Chaincase Oil Change:

Recommended every 1,000 miles or annually.

Suspension Lubrication:

Grease suspension fittings every 500 miles or annually.

Fluid Specifications

Engine Oil Type:

Polaris Syn-Pro™ 2-stroke Synthetic Oil or equivalent API-TC certified synthetic.

Chaincase Oil Spec:

Polaris AGL Gearcase Lubricant (80W-90)

Coolant Spec:

Polaris Premium Antifreeze/Coolant (50/50 mix with distilled water)

Brake Fluid Spec:

DOT 4 Hydraulic Brake Fluid

Known Issues

Common Wear Items:

Drive belt, carbides on skis, track lugs, suspension bushings, spark plugs, clutch rollers.

Potential Engine Concerns:

While the Liberty 600 is generally robust, proper oiling and avoiding overheating are critical. Early models of this era sometimes saw issues with crank seals or power valve lubrication if maintenance was neglected.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Polaris Industries Inc., established 1954, a leading American manufacturer of powersports vehicles.

Model Evolution

Iq Platform:

The IQ platform represented a significant evolution in Polaris snowmobile design, known for its rider-forward ergonomics, improved handling, and advanced suspension geometry.

Lx Trim:

The 'LX' designation typically signifies a premium or luxury trim level, often featuring enhanced comfort, convenience, and styling elements.

Production

Production Era:

The IQ platform was introduced in the mid-2000s, with the 600 IQ LX being a prominent model in the 2008 lineup.

🏆 Awards & Recognition

Recognitions

Model Acclaim:

The Polaris IQ platform and its 600cc models were generally well-regarded in the industry for their performance, handling, and rider comfort, often receiving positive reviews from snowmobile publications.