Polaris 700 Dragon Switchback 2008 Service Repair Manual

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Tipo: Snowmobile

Proveedor:

SKU: 95391

Etiquetas: 2008 700 Dragon Switchback ATV Misc Polaris Powersports Snowmobile

Variantes de producto

Descripción

The 2008 700 Dragon Switchback is a performance-oriented crossover snowmobile engineered for enthusiast riders seeking versatility and capability across varied terrain. Featuring the renowned 700 Liberty engine, known for its smooth power delivery and reliability, this model combines a balanced Dragon chassis with an Independent Front Suspension (IFS) and a long-travel rear suspension system. The 'Switchback' designation highlights its crossover design, offering a longer track for enhanced performance both on and off established trails. This snowmobile represents a significant offering from a manufacturer with a strong heritage in the powersports industry, and was designed to compete effectively within its segment. This comprehensive Service and Repair Manual provides essential information for the maintenance, troubleshooting, and repair of the 2008 700 Dragon Switchback. Covering a wide array of systems including engine mechanical, fuel, ignition, cooling, drivetrain, suspension, electrical, and braking, the manual details routine maintenance, engine rebuild procedures, clutch calibration, and electrical diagnostics. It is intended for owners, mechanics, and technicians, offering detailed instructions, torque specifications, and diagnostic charts to ensure the vehicle remains in optimal operating condition. The manual is presented in English and is provided in a printable format for convenient workshop use.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

700 Dragon Switchback

Year:

Type:

Snowmobile

Codes

Chassis Code:

Not explicitly provided, but typically indicated by VIN structure.

Engine Code:

700 Liberty (specific variant may vary, consult manual for exact codes).

👋 Introduction

Market Position

Segment:

Performance Trail/Crossover Snowmobile

Target Audience:

Enthusiast riders seeking performance, versatility, and reliable trail capability.

Competitive Analysis

Competitors 2008:

Arctic Cat F8, Ski-Doo MXZ 800, Yamaha Nytro RTX.

Key Features

Engine Variant:

Renowned Polaris 700 Liberty twin-cylinder engine known for its smooth power delivery and reliability.

Chassis Platform:

Dragon chassis offering a balance of rider ergonomics and suspension travel.

Suspension Type:

IFS front suspension and a long-travel rear suspension system for enhanced comfort and handling over varied terrain.

Switchback Design:

The 'Switchback' designation indicates a crossover capability, allowing for on-trail and limited off-trail riding with a longer track.

📋 Manual Details

Coverage Areas

Comprehensive Coverage:

Full service, repair, maintenance, troubleshooting, and diagnostics for the 2008 Polaris 700 Dragon Switchback.

Page Count

Estimated Pages:

Approximately 500-700 pages (typical for a comprehensive service manual of this era, exact count varies).

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine disassembly, assembly, inspection, tuning, torque specifications, cylinder head, pistons, crankshaft, lubrication system.

Engine Fuel System:

Carburetor (Mikuni VM34 or similar), fuel pump, fuel lines, fuel filter, fuel tank service.

Engine Ignition System:

CDI unit, ignition coils, spark plugs, timing, troubleshooting.

Cooling System:

Radiator, coolant, water pump, thermostat, fan, hoses, flushing and filling procedures.

Exhaust System:

Exhaust pipes, muffler, mounting, inspection.

Drivetrain Clutch System:

Drive clutch (e.g., P85 or similar), driven clutch (e.g., P90 or similar), belt inspection, replacement, weights, springs, and calibration.

Drivetrain Chaincase:

Chaincase oil, chain inspection, adjustment, and replacement, gear inspection.

Suspension Front:

IFS (Independent Front Suspension) components, shocks, springs, control arms, ball joints, steering linkage, alignment.

Suspension Rear:

ProRide or similar rear suspension system, torque arm, rail, shock absorbers, springs, lubrication.

Ski System:

Ski inspection, carbides, ski spindles, mounting.

Track System:

Track inspection, tension adjustment, drive sprocket, idler wheels, bearings.

Brake System:

Hydraulic disc brake, master cylinder, caliper, brake pads, rotor, fluid, bleeding procedures.

Electrical System:

Wiring diagrams, battery, stator, rectifier/regulator, lighting (headlight, taillight, brake light), switches, handlebar controls, starter motor, lighting coil.

Body Panels:

Removal and installation of hood, side panels, seat, running boards.

Steering System:

Handlebars, steering post, tie rods, bushings, steering coupler, linkage.

Procedures Included

Routine Maintenance:

Lubrication points, belt inspection/replacement, spark plug checks, chaincase oil changes, track tension, cleaning.

Troubleshooting:

Diagnostic charts for common problems such as starting issues, poor performance, overheating, electrical faults.

Engine Rebuild:

Complete engine teardown, component inspection, honing, ring replacement, gasket replacement, reassembly.

Clutch Calibration:

Adjusting weights, springs, and helix for optimal performance based on riding conditions and modifications.

Suspension Adjustment:

Shock absorber adjustments, spring preload settings, alignment procedures.

Electrical Diagnostics:

Testing ignition system components, stator output, lighting circuits using multimeters.

Brake Service:

Pad replacement, rotor inspection, caliper overhaul, brake fluid bleeding.

Track Replacement:

Full track removal and installation procedures.

Technical Depth

Depth:

Comprehensive, covering everything from basic rider maintenance to complete mechanical and electrical overhauls. Includes detailed diagrams and specifications.

📊 Manual Specifications

File Format

Type:

Searchability:

Likely text-searchable PDF, allowing for quick keyword lookups.

Printability:

Printable pages for convenient workshop use.

Print Quality

Quality:

High-resolution scans or digital creation ensuring clarity of text and diagrams.

Binding Type

Type:

N/A (Digital PDF format)

Paper Type

Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Two-stroke, liquid-cooled, parallel-twin cylinder

Displacement:

698 cc (approximate, consult specific engine code for exact)

Bore X Stroke:

Typically 80 mm x 68 mm (verify with manual for exact specification)

Carburetion:

Dual Mikuni VM34 or similar, with TPS (Throttle Position Sensor)

Reed Valves:

Performance

Horsepower:

Approximately 130-140 HP (stock, actual may vary based on tuning and conditions)

Torque:

Not readily available in generic specs, consult manual for dyno charts or torque figures.

Fuel System

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Oil Mixture:

Autolube system (premixed fuel/oil injection)

Oil Type:

Polaris 2-Stroke Synthetic Injection Oil (or equivalent meeting API-TC, JASO FD specifications)

🔧 Transmission

Standard

Type:

CVT (Continuously Variable Transmission) with Polaris P-85 Drive Clutch and P-90 Driven Clutch (or similar era Polaris clutches)

Optional

Reverse:

Standard on this model, typically electric start with reverse.

Features

Belt Material:

Reinforced rubber composite drive belt.

Gear Reduction:

Internal gear reduction in the chaincase.

📐 Dimensions

Exterior

Overall Length:

Typically around 125-130 inches (verify with manual)

Overall Width:

Typically around 48 inches (verify with manual)

Track Length:

Switchback models typically feature a 136-inch track.

Track Width:

Standard 15-inch track width.

Weights

Dry Weight:

Approximately 450-470 lbs (dry, verify with manual)

Gross Vehicle Weight Rating - Consult manual for exact specification.

🛡️ Safety Features

Ratings

Crash Safety:

Snowmobiles are not typically rated by organizations like NHTSA or IIHS. Safety is primarily through design and rider responsibility.

Active Features

Braking System:

Hydraulic disc brake provides reliable stopping power.

Throttle Control:

Thumb throttle with safety détente.

Passive Features

Kill Switch:

Handlebar-mounted kill switch for emergency engine shutdown.

Reflection:

Reflective elements on body panels and track for visibility.

Lighting:

Headlights, taillight, and brake light for visibility.

💡 Technology Features

Infotainment

Display Panel:

Digital or analog gauge cluster displaying speed, RPM, fuel level, coolant temperature, and other indicator lights.

Driver Assistance

None:

No electronic driver assistance systems like traction control or ABS were standard on this model.

Connectivity

None:

No built-in connectivity features like Bluetooth or GPS. Accessories may be available.

🔧 Maintenance

Service Intervals

Initial Break In:

Typically 500 miles or 10 hours, involving gradual speed increases and avoiding sustained high RPMs. Consult manual for specific break-in procedure.

Oil Change Chaincase:

Every 1,000 miles or annually. Use Polaris synthetic chaincase lubricant or equivalent.

Spark Plug Replacement:

Recommended every 1,000-2,000 miles, or as wear dictates. NGK BR9ECS or equivalent is a common recommendation.

Drive Belt Inspection:

Inspect at 500 miles and every 1,000 miles thereafter for wear, cracks, and edge damage. Replace as needed.

Suspension Lubrication:

Grease all suspension pivot points and linkage every 500 miles or annually.

Fluid Specifications

Coolant Type:

Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water. Polaris recommends specific coolant or equivalent meeting ASTM D3306.

Brake Fluid:

DOT 3 or DOT 4 Hydraulic Brake Fluid.

Known Issues

Drive Belt Failure:

Overheating or excessive wear can lead to belt failure. Proper clutch alignment and belt tension are crucial. Clutch calibration is also key.

Suspension Bushings:

Wear on suspension bushings and ball joints can affect handling and longevity. Regular inspection and lubrication are vital.

Exhaust Power Valves:

Carbon buildup can affect the performance of the exhaust power valves. Regular cleaning according to manual procedures is recommended.

📚 Vehicle History

Brand Heritage

Manufacturer:

Polaris Industries Inc., a long-standing American manufacturer known for its leadership in the powersports industry.

Model Evolution

Dragon Series:

The Dragon series represented Polaris's focus on performance and rider comfort, often featuring premium suspension components and powerful engines.

Switchback Variant:

The Switchback model line was developed to offer versatility, bridging the gap between pure trail sleds and mountain sleds with its extended track length.

Production

Production Era:

The 700cc Liberty engine and Dragon platform were popular in the mid-to-late 2000s, with the 2008 model being part of this successful generation.

🏆 Awards & Recognition

Recognitions

Industry Reputation:

The 700 Liberty engine and Dragon platform received positive reviews for their power, reliability, and ride quality within the snowmobile enthusiast community.