Polaris ATV Sportsman 500 Touring EFI 2008 Service Repair Manual Download PDF

Precio habitual: $16.99
Precio de venta: $16.99
Precio habitual
Precio unitario: por

27 people are viewing this right now

Tipo: Atv

Proveedor:

SKU: 49566

Etiquetas: 2008 ATV Polaris Powersports Sportsman 500 Touring EFI Sportsman Series

Variantes de producto

Descripción

This manual covers the 2008 Sportsman 500 Touring EFI, a high-performance utility All-Terrain Vehicle (ATV) designed for extended riding comfort and capability. As a cornerstone of ATV offerings, the Sportsman line is recognized for its versatility and durability. This touring variant, in particular, emphasizes a comfortable riding experience, often featuring a longer wheelbase and accommodating seating. The Electronic Fuel Injection (EFI) system ensures improved throttle response, fuel efficiency, and altitude compensation, making it a capable choice for various off-road adventures. This comprehensive Factory Service Repair Manual provides essential data for maintaining and repairing the Sportsman 500 Touring EFI. It covers general information, detailed maintenance procedures, engine and fuel system specifics, bodywork, suspension, clutch, transmission, final drive, and the complete electrical system, including wiring diagrams. The manual includes step-by-step repair instructions, disassembly and assembly procedures, and critical torque specifications. Its extensive factory-level detail empowers owners and technicians to perform scheduled maintenance, diagnose issues, and execute repairs, ensuring the vehicle's optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Sportsman 500 Touring EFI

Year:

Product Type:

Service Repair Manual

👋 Introduction

Market Position

Segment:

High-performance utility All-Terrain Vehicle (ATV)

Competitive Analysis

Competitors:

Can-Am Outlander, Arctic Cat TRV, Yamaha Grizzly, Suzuki KingQuad

Key Features

Touring Capability:

Designed for longer rides and comfort, often with enhanced seating or storage

Efi System:

Electronic Fuel Injection for improved throttle response, fuel efficiency, and altitude compensation

Value Proposition

Manual Benefit:

Provides the same essential repair and maintenance data used by authorized Polaris service centers, empowering owners with comprehensive knowledge.

📋 Manual Details

Coverage Areas

General:

Maintenance:

Engine:

Fuel System:

Body:

Suspension:

Clutch:

Transmission:

Final Drive:

Brakes:

Electrical:

International:

Page Count

Estimated Pages:

Extensive (Factory Service Manual Scope)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Delivery Format:

PDF / WINRAR

Compatibility

Operating Systems:

Win95/98/ME/XP/vista/7/Linux/MAC

Accessibility

Searchability:

Fully searchable text

Bookmarking:

Completely bookmarked

Printability:

All pages printable

Authenticity

Source:

Factory files (not scans)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Fuel System, Clutch, Transmission, Final Drive

Chassis:

Suspension, Brakes, Bodywork

Electrical:

Full Electrical System Diagnosis and Wiring Diagrams

Procedures Included

Maintenance:

Scheduled maintenance, fluid checks and changes, filter replacements

Troubleshooting:

Diagnostic procedures for common and complex issues, fault code interpretation

Repair:

Component removal, inspection, repair, and reinstallation for all systems

Disassembly Assembly:

Step-by-step instructions for major component overhauls

Torque Specifications:

All critical torque values for assembly and disassembly

Technical Depth

Depth:

Comprehensive factory-level detail, suitable for dealership technicians and advanced DIYers

📊 Manual Specifications

File Format

Format:

PDF/WINRAR Archive

Print Quality

Quality:

High resolution, clear and legible text and diagrams

Binding Type

Type:

Digital Download (No physical binding)

Paper Type

Type:

Not Applicable (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-Stroke Single Cylinder SOHC

Displacement:

499cc

Bore X Stroke:

92mm x 75.6mm

Cooling System:

Liquid-Cooled

Ignition:

Electronic CDI with Throttle Position Sensor (TPS)

Performance

Horsepower Approx:

32-34 HP (Estimate, varies with conditions)

Torque Approx:

30-32 lb-ft (Estimate, varies with conditions)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Throttle Control:

Electronic Throttle Body (ETB) with TPS

Fuel Type:

Unleaded Gasoline (91 Octane Recommended)

Lubrication

Oil Type:

SAE 5W-50 Synthetic or Polaris PS-4 Full Synthetic 5W-50

Oil Capacity:

Approx. 2.2 L (2.3 US qt) with filter change

🔧 Transmission

Standard

Type:

Automatic PVT (Polaris Variable Transmission) with Engine Braking

Drive Modes:

High, Low, Neutral, Reverse, Park

Features

Deceleration Braking:

Engine braking provided by the PVT system

Fluid Type

Fluid Specification:

Polaris AGL Premium Synthetic Gearcase Lubricant or equivalent API GL-4 SAE 75W-90

📐 Dimensions

Exterior

Length:

85.2 in (2164 mm)

Width:

47.5 in (1206 mm)

Height:

50.5 in (1283 mm)

Weights

Dry Weight Approx:

655 lbs (297 kg)

Ground Clearance:

11.25 in (286 mm)

Towing Capacity:

1500 lbs (680 kg)

Rack Capacity Front:

300 lbs (136 kg)

Rack Capacity Rear:

150 lbs (68 kg)

Wheelbase

Wheelbase:

56 in (1422 mm)

🛡️ Safety Features

Ratings

Rollover Protection:

Not applicable (ATV design) - Operator safety relies on proper usage and protective gear.

Active Features

Braking System:

Hydraulic Disc Brakes (Front and Rear), Park Brake

Passive Features

Operator Awareness:

Manual emphasizes the importance of wearing appropriate PPE (helmet, eye protection, etc.) and following safe operating practices.

💡 Technology Features

Infotainment

Features:

Basic instrumentation: Speedometer, Odometer, Tripmeter, Tachometer, Fuel Gauge, Gear Indicator, AWD Indicator, High/Low Temp.

Driver Assistance

Electronic Fuel Injection with Throttle Position Sensor (TPS) for optimized fuel/air mixture.

Connectivity

Features:

None (typical for ATVs of this era).

🔧 Maintenance

Service Intervals

Oil Change:

Every 100 hours or 6 months (whichever comes first)

Air Filter:

Inspect every 25 hours, clean/replace as needed

Spark Plug:

Replace every 100 hours or 1 year

Transmission Fluid:

Change every 100 hours or 1 year

Brake Fluid:

Flush and replace every 2 years

Fluid Specifications

Engine Oil Viscosity:

SAE 5W-50

Transmission Fluid Type:

Polaris AGL or SAE 75W-90 GL-4

Coolant Type:

Ethylene Glycol based antifreeze (50/50 mix with distilled water)

Known Issues

Efi Calibration:

Potential need for EFI re-calibration under extreme temperature or altitude changes (covered in manual).

Clutch Maintenance:

Importance of keeping clutch sheaves clean and free of debris for optimal performance, detailed in manual.

Electrical Connections:

Corrosion on connectors can be an issue; manual provides guidance on inspection and protection.

📚 Vehicle History

Brand Heritage

Manufacturer:

Polaris Industries Inc.

Founded:

Model Evolution

Sportsman Line:

The Sportsman line has been a cornerstone of Polaris' ATV offerings, known for its versatility, comfort, and capability.

Touring Variant:

The 'Touring' designation signifies models optimized for extended riding comfort, often featuring a longer wheelbase and more accommodating seating compared to standard models.

Production

Manufacturing Location:

Primarily USA (Roseau, Minnesota)

🏆 Awards & Recognition

Recognitions

Brand Reputation:

Polaris consistently ranks high in ATV market share and owner satisfaction for its durable and capable off-road vehicles.