Suzuki GSF650FK8 2008 Service Repair Manual

Name: Suzuki GSF650FK8 2008 Service Repair Manual
Brand: Suzuki
SKU: 89274
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Tipo: Motorcycle

Proveedor:

Suzuki

SKU: 89274

Etiquetas: 2008 GSF650FK8 Misc Motorcycle Motorcycles Suzuki

Variantes de producto

Descripción

Welcome to the comprehensive service and repair manual for the 2008 Suzuki GSF650FK8. As a middleweight naked sportbike, the GSF650 Bandit is renowned for its balanced blend of performance, comfort, and usability, making it a versatile choice for commuting, touring, and general riding. Built by Suzuki, this model is powered by a liquid-cooled, inline-four cylinder engine with a displacement of 656 cc, delivering a reliable and enjoyable riding experience. Its engineering emphasizes durability and accessibility, positioning it as a strong contender against competitors like the Yamaha FZ6, Kawasaki Z750, and Honda CBF600. This manual provides complete service and repair information for all aspects of your Suzuki GSF650FK8. It covers everything from scheduled maintenance, such as oil changes and filter replacements, to in-depth troubleshooting and repair techniques for the engine, fuel system, electrical system, transmission, suspension, brakes, and chassis. Detailed diagnostic procedures, technical specifications, and component overhaul instructions are included, enabling owners and technicians to maintain, diagnose, and repair the motorcycle effectively. With approximately 400-500 pages of detailed content, this searchable manual is an essential resource for ensuring the longevity and optimal performance of your vehicle.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

GSF650FK8

Year:

2008

Codes

Engine Code:

WVCY

Chassis Code:

A41

👋 Introduction

Market Position

Segment:

Middleweight Naked Sportbike

Target Audience:

Riders seeking a versatile, reliable, and sporty motorcycle for commuting, touring, and general riding

Competitive Analysis

Competitors:

Yamaha FZ6, Kawasaki Z750, Honda CBF600

Key Features

Model Positioning:

A balanced blend of performance, comfort, and usability

Engine Type:

Liquid-cooled, inline-four cylinder

Body Style:

Naked sportbike

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Service and Repair

Scope:

All aspects of maintenance, troubleshooting, repair, and diagnostics

Page Count

Estimated Pages:

400-500

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine overhaul, top-end rebuild, piston and cylinder inspection, valve clearance adjustment, timing chain service, lubrication system, cooling system

Fuel System:

Fuel injection system, throttle body, injectors, fuel pump, fuel pressure regulator, evaporative emission control

Electrical System:

Wiring diagrams, starter motor, alternator, battery, ignition system, lighting system, instrumentation, ECUs, sensors

Transmission Drivetrain:

Clutch operation and adjustment, gearbox disassembly and reassembly, gear shift mechanism, final drive, chain and sprockets

Suspension Steering:

Front forks (disassembly, seal replacement, oil change), rear shock absorber, swingarm, linkage, steering head bearing service, wheel bearing replacement

Braking System:

Brake fluid flush and bleeding, caliper overhaul, master cylinder service, brake pad replacement, disc inspection

Chassis Frame:

Frame inspection, component mounting, bodywork removal and installation, seat, fuel tank, fairings

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, spark plug checks, chain lubrication and adjustment, brake inspections, tire pressure checks

Troubleshooting:

Diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable for this era), symptom-based troubleshooting guides

Repair Techniques:

Step-by-step instructions for component removal, installation, adjustment, and overhaul

Diagnostics:

Methods for identifying and resolving mechanical, electrical, and fuel system issues

Technical Depth

Depth:

Comprehensive from basic rider maintenance to full engine and transmission rebuilds

📊 Manual Specifications

File Format

File Type:

PDF

Searchability:

Text-searchable for quick information retrieval

Print Quality

Resolution:

High-resolution, suitable for printing

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline-four, DOHC, 4-stroke

Displacement:

656 cc

Bore X Stroke:

65.5 mm x 48.2 mm

Compression Ratio:

11.5:1

Cooling System:

Liquid-cooled

Valve Train:

DOHC, 4 valves per cylinder

Performance

Horsepower Est:

80-85 PS (approx. 79-84 hp) at 9000 rpm

Torque Est:

62-65 Nm (approx. 46-48 lb-ft) at 7000 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Idle Speed Control (ISC)

Fuel Type:

Unleaded gasoline, minimum 90 octane

Lubrication

Oil Type:

SAE 10W-40 API SG or higher

Oil Capacity With Filter Change:

Approximately 3.5 Liters (3.7 US qt)

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Features

Clutch Type:

Wet, multi-plate

Final Drive:

Sealed O-ring type chain

📐 Dimensions

Exterior

Overall Length:

2,130 mm (83.9 in)

Overall Width:

760 mm (30.0 in)

Overall Height:

1,100 mm (43.3 in)

Wheelbase:

1,440 mm (56.7 in)

Weights

Curb Weight Est:

215 kg (474 lbs)

Fuel Tank Capacity:

20.0 Liters (5.3 US gal)

🛡️ Safety Features

Ratings

Safety Features Overview:

Designed to meet roadworthy standards for its era; ABS typically optional on certain trims (FK8 might include it as standard or optional, check specific market)

Active Features

Braking System:

Dual front disc brakes (310 mm), single rear disc brake (240 mm)

ABS:

Optional Anti-lock Braking System (ABS) available on some FK8 models

Passive Features

Lighting:

Halogen headlamp, LED taillight

💡 Technology Features

Infotainment

Instrumentation:

Analog tachometer, digital speedometer, fuel gauge, clock, odometer, trip meters, engine temperature warning lamp

Driver Assistance

ABS Availability:

Optional, provides enhanced braking stability

Connectivity

Diagnostic Ports:

Typically includes a diagnostic connector for specialized tools, although not as advanced as modern OBD systems.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 6,000 km (3,700 miles) or 6 months

Air Filter Check:

Every 6,000 km (3,700 miles)

Spark Plug Replacement:

Every 12,000 km (7,500 miles)

Chain Lubrication Adjustment:

Every 1,000 km (600 miles) or after washing/rain

Valve Clearance Check:

Every 12,000 km (7,500 miles)

Fluid Specifications

Coolant Type:

Suzuki Super Long Life Coolant or equivalent ethylene glycol-based coolant

Brake Fluid Type:

DOT 4

Fork Oil Type:

SAE 10W (check manual for specific viscosity)

Fork Oil Quantity:

Refer to manual, typically around 490-500 ml per fork leg

Known Issues

Common Wear Items:

Clutch wear, chain and sprockets, wheel bearings, front fork seals (especially with heavy use or poor maintenance)

Potential Electrical:

Relatively robust, but standard motorcycle electrical issues like corroded connections or failing regulators can occur with age.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation, Japan

Model Evolution

Gsf Series Context:

The GSF650 Bandit series is an evolution of the popular Bandit line, known for its versatility and inline-four engines. The FK8 generation typically represents an update to styling, fueling, and potentially chassis components.

Production

Production Years For Generation:

The Bandit 650 (GSF650) was produced from approximately 2005 through 2012, with various updates and sub-models like the FK8.

🏆 Awards & Recognition

Recognitions

Market Perception:

The GSF650 Bandit is generally well-regarded for its value, reliability, and approachable performance, making it a popular choice for a wide range of riders. Often praised for its smooth inline-four engine.