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    Kia Borrego Complete Workshop Service Repair Manual 2009 2010

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    This manual covers the Kia Borrego, a mid-size, body-on-frame SUV produced for the 2009 and 2010 model years. Designed to offer robust construction for off-road capability and towing, the Borrego...
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    Tipo: Car
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    SKU: 154850
    This manual covers the Kia Borrego, a mid-size, body-on-frame SUV produced for the 2009 and 2010 model years. Designed to offer robust construction for off-road capability and towing, the Borrego was available with powerful V6 and V8 engines and featured an intelligent All-Wheel Drive system for enhanced traction. Its engineering quality is reflected in its strong performance and safety, having achieved 5-star NHTSA ratings for frontal and side impact collisions. The Borrego aimed to compete in a segment populated by established vehicles like the Jeep Grand Cherokee and Ford Explorer, distinguishing itself with its durable platform and versatile performance. This comprehensive workshop service repair manual provides detailed information for all models, trims, and engines of the Kia Borrego. It covers an extensive range of systems including the powertrain, chassis, electrical, and body components, along with HVAC and safety systems. Included are scheduled maintenance procedures, component removal and installation, system troubleshooting, diagnostics, and overhauls. Specific procedures detailed within this manual cover engine rebuilds, transmission service, suspension and brake system repairs, driveline service, and electrical system diagnostics, including wiring diagrams and DTC interpretation. This resource is designed to assist owners, mechanics, and technicians in effectively maintaining and repairing the vehicle.
    🏷️ Basic Information
    Identification
    Make:
    Kia
    Model:
    Borrego
    Model Years Covered:
    2009, 2010
    Generation
    Platform:
    KM
    Codes
    Chassis Code:
    JK
    👋 Introduction
    Market Position
    Segment:
    Mid-size SUV (Body-on-frame)
    Competitive Analysis
    Key Competitors:
    Jeep Grand Cherokee, Ford Explorer, Toyota 4Runner, Nissan Pathfinder, Chevrolet TrailBlazer
    Key Features
    Body On Frame Construction:
    Provides robust construction for off-road capability and towing.
    Engine Options:
    Available with powerful V6 and V8 engines offering strong performance.
    Available AWD:
    Intelligent All-Wheel Drive system for enhanced traction and stability.
    📋 Manual Details
    Coverage Areas
    All Models Trims Engines:
    True
    Page Count
    Estimated Page Count:
    Comprehensive (Exact count not specified but implies full workshop coverage)
    Manual Type
    Type:
    Workshop Service Repair Manual
    Language
    Language:
    English
    Format
    Format:
    Downloadable PDF
    📖 Manual Coverage
    Systems Covered
    Powertrain:
    Engine, Fuel System, Cooling System, Exhaust System, Transmission (Automatic)
    Chassis:
    Suspension (Front & Rear), Steering, Brakes, Driveline (AWD)
    Electrical:
    Body Electrical, Lighting, Instrumentation, Powertrain Control Module (PCM), Body Control Module (BCM), Infotainment
    Body:
    Exterior Panels, Interior Trim, HVAC (Heating, Ventilation, Air Conditioning), Safety Systems (Airbags, Seatbelts)
    Procedures Included
    Maintenance:
    Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections
    Repair:
    Component Removal & Installation, System Troubleshooting, Diagnostics, Overhauls
    Diagnostics:
    Troubleshooting Guides, DTC (Diagnostic Trouble Code) Interpretation, Wiring Diagrams
    Suspension Repair:
    Front and rear suspension component replacement (shocks, struts, ball joints, bushings, control arms).
    Brake System Overhaul:
    Brake pad and rotor replacement, caliper service, brake line bleeding, ABS component diagnostics.
    Electrical Troubleshooting:
    Comprehensive wiring diagrams, circuit descriptions, and diagnostic procedures for all major electrical systems.
    Engine Rebuild:
    Detailed instructions for engine disassembly, inspection, component replacement, and reassembly for both V6 and V8 engines.
    HVAC System Repair:
    Refrigerant system servicing, blower motor replacement, evaporator and condenser servicing, heater core replacement.
    Wheel Alignment:
    Specifications and procedures for wheel alignment adjustments.
    Driveline Service:
    Service and repair of front and rear differentials, transfer case, and driveshafts.
    Technical Depth
    Depth:
    Complete Workshop Level (A-Z procedures, detailed diagrams, specifications)
    📊 Manual Specifications
    File Format
    Required Software:
    Adobe Reader (Free)
    Print Quality
    Printability:
    Printable (Individual pages, chapters, or entire manual)
    Binding Type
    Digital Binding:
    N/A (Digital Download)
    Paper Type
    Digital Medium:
    N/A (Digital Download - Compatible with PC, MAC, Tablets, Smartphones)
    ⚙️ Engine Specifications
    Primary Engine
    3.8L V6 Lambda:
    Engine Code: G6CU. Naturally Aspirated, SOHC, 24 Valves. Power: 276 hp @ 6000 rpm. Torque: 267 lb-ft @ 4500 rpm. Bore x Stroke: 96.0 mm x 87.0 mm. Compression Ratio: 10.0:1.
    Optional Engine
    4.6L V8 Tau:
    Engine Code: H8CU. Naturally Aspirated, DOHC, 32 Valves. Power: 337 hp @ 6000 rpm. Torque: 325 lb-ft @ 3500 rpm. Bore x Stroke: 93.0 mm x 82.7 mm. Compression Ratio: 10.4:1.
    Performance
    Fuel Type:
    Regular Unleaded Gasoline
    Fuel System
    Injection Type:
    Electronic Fuel Injection (MPI)
    Cooling System
    Coolant Capacity:
    Approximately 9.0 Liters (V6) / 10.0 Liters (V8)
    🔧 Transmission
    Standard
    Type:
    6-speed Automatic Transmission (H-Matic)
    Optional
    Type:
    N/A (Only automatic offered)
    Features
    Gear Ratios:
    Manual provides detailed gear ratios for all forward gears and reverse.
    Fluid Specifications
    Transmission Fluid Type:
    Kia/Hyundai Genuine ATF SP-IV or equivalent (Refer to manual for specific part number)
    Fluid Capacity
    Transmission Fluid Capacity:
    Approximately 8.6 Liters (Dry Fill) / 5.5 Liters (Drain & Refill)
    📐 Dimensions
    Exterior
    Length:
    4880 mm (192.1 in)
    Width:
    1995 mm (78.5 in)
    Height:
    1805 mm (71.1 in)
    Wheelbase:
    2895 mm (114.0 in)
    Weights
    Curb Weight:
    Approximately 2000-2200 kg (4400-4850 lbs) depending on configuration
    Gross Vehicle Weight Rating Gvwr:
    Approximately 2810 kg (6200 lbs)
    Towing Capacity:
    Up to 5,000 lbs (2,268 kg)
    🛡️ Safety Features
    Ratings
    NHTSA Frontal Crash Rating:
    5-Star (Driver & Passenger)
    NHTSA Side Impact Rating:
    5-Star (Front & Rear Passenger)
    Active Features
    Electronic Stability Control:
    Standard on all models.
    Traction Control System:
    Standard on all models.
    Anti Lock Braking System ABS:
    Standard, typically with Electronic Brake-force Distribution (EBD) and Brake Assist (BA).
    Passive Features
    Airbags:
    Front (Driver & Passenger), Side-Curtain (Roll-sensing), Front-Seat Mounted Side Airbags.
    Seatbelts:
    3-point inertia-reel seatbelts with pretensioners and load limiters.
    💡 Technology Features
    Infotainment
    Audio System:
    Available with AM/FM/CD/MP3 player, SiriusXM Satellite Radio, auxiliary input jack, and optional premium audio systems (e.g., Infinity).
    Navigation:
    Optional navigation system available with touchscreen interface.
    Driver Assistance
    Rear Parking Sensors:
    Optional feature for aiding in parking maneuvers.
    Backup Camera:
    Optional feature integrated with the navigation or rearview mirror display.
    Connectivity
    Bluetooth:
    Optional Bluetooth hands-free phone system.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Every 5,000 miles (8,000 km) or 6 months, whichever comes first. (Refer to manual for severe driving conditions).
    Engine Air Filter Replacement:
    Every 30,000 miles (48,000 km) or as needed based on inspection.
    Cabin Air Filter Replacement:
    Every 15,000 miles (24,000 km) or 1 year.
    Spark Plug Replacement:
    Approximately 100,000 miles (160,000 km) for V6 (Iridium plugs), V8 may vary (refer to manual).
    Fluid Specifications
    Engine Oil Type:
    SAE 5W-20 API SM/SN, ILSAC GF-4/GF-5 (Refer to manual for exact specification and Kia approval).
    Engine Oil Capacity:
    Approximately 4.5 Liters (V6) / 5.4 Liters (V8)
    Coolant Type:
    HOAT (Hybrid Organic Acid Technology) coolant, typically ethylene glycol based. Kia/Hyundai Green Long Life Coolant (Part No. 00232-19013) or equivalent.
    Brake Fluid Type:
    DOT 3 or DOT 4 (Refer to manual for specific requirement)
    Known Issues
    Transfer Case Noise:
    Some models may experience noise from the transfer case, often related to lubrication or internal wear. Manual covers inspection and repair procedures.
    Oil Pan Leaks:
    Potential for oil pan gasket leaks. Manual details removal and replacement.
    Heater Control Valve Failure:
    Instances of failure in the heater control valve affecting HVAC performance. Manual provides diagnostic and replacement steps.
    📚 Vehicle History
    Brand Heritage
    Korea Debut:
    The Borrego (Mohave in some markets) marked Kia's entry into the body-on-frame SUV segment, aiming for a more robust and capable offering.
    Model Evolution
    First Generation:
    This manual covers the initial production years of the first generation of the Kia Borrego.
    Production
    Manufacturing Plant:
    Hwaseong, South Korea
    Production Years:
    2008-2011 (North America)
    🏆 Awards & Recognition
    Recognitions
    Safety Awards:
    Achieved 5-star safety ratings from NHTSA for frontal and side impact collisions.
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