Target User:
Owners of Suzuki RM85/RM85L motorcycles (2009-2012) seeking to perform their own maintenance and repairs, as well as professional motorcycle workshops.
Advantage:
Instant digital delivery eliminates shipping wait times and offers the flexibility to print only necessary sections, reducing wear on the original document.
Content Source:
Represents the same information used by motorcycle dealerships.
Delivery Method:
Instant download, no physical shipping.
Model Years Covered:
2009, 2010, 2011, 2012 (with note for similar years and reference to 2002-2008 models)
Specific Models Covered:
RM85, RM85L
Estimated Page Count:
Refer to digital file size, typically hundreds of pages for a complete service manual.
Manual Type:
Service Repair Workshop Manual
Format:
Adobe Acrobat PDF
Engine:
Detailed disassembly, inspection, assembly, and troubleshooting of the two-stroke engine.
Transmission:
Gearbox inspection, maintenance, and repair procedures, including clutch and shifting mechanisms.
Chassis:
Frame inspection, subframe, and component mounting.
Steering:
Handlebar, triple clamps, steering head bearing inspection and adjustment.
Suspension:
Front fork and rear shock absorber disassembly, servicing, and adjustments.
Brakes:
Front and rear brake system maintenance, including caliper, master cylinder, and fluid replacement.
Lubrication:
Engine oil, gearbox oil, and grease point specifications and procedures.
Electrical:
Ignition system, lighting, wiring diagrams, and component testing.
Fuel System:
Carburetor adjustment, cleaning, and fuel line maintenance.
Battery:
Battery specifications and maintenance.
Frame:
Frame integrity checks and component mounting.
Seats System:
Seat removal and reinstallation.
Locks:
Ignition switch and steering lock maintenance (if applicable).
Lightning:
Headlight, taillight, and indicator light system checks.
Maintenance:
Routine maintenance checks, adjustments, and fluid changes.
Repair:
Step-by-step repair procedures for all major and minor components.
Troubleshooting:
Diagnostic procedures and solutions for common problems.
Disassembly Assembly:
Complete guide for taking apart and reassembling the motorcycle and its components.
Technical Data Reference:
Torque specifications, clearances, and critical measurements.
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, suitable for professional mechanics and advanced DIY enthusiasts.
File Type:
Adobe Acrobat PDF
Searchability:
Likely searchable text, allowing for quick navigation to specific topics.
Printability:
Designed for printing, allowing users to create custom binders of specific sections or the entire manual.
Binding Type:
Digital (PDF); printable for binding (e.g., 3-ring binder).
Recommended Paper:
Standard printer paper suitable for workshop use or durable binder pages.
Engine Type:
Liquid-cooled, 2-stroke, reed valve, single cylinder
Bore X Stroke:
48.0 mm x 46.8 mm
Displacement:
105 cm³ (actual is 105cc, common misprint for RM85 is 85cc but the actual engine is derived from the RM85 unit)
Carburetor:
Mikuni VM28SS
Horsepower:
Approximately 18.0 HP @ 12,500 rpm (subject to specific tuning and year)
Torque:
Approximately 9.0 lb-ft @ 11,500 rpm (subject to specific tuning and year)
Fuel Type:
Unleaded gasoline (RON 91 or higher recommended), mixed with 2-stroke oil
Oil Mixture Ratio:
50:1 (gasoline:2-stroke oil) for premix, or specific injection oil for autolube systems (if applicable, though RM85 typically uses premix).
Overall Length:
Approx. 1,845 mm (72.6 in)
Overall Width:
Approx. 765 mm (30.1 in)
Overall Height:
Approx. 1,115 mm (43.9 in)
Wheelbase:
Approx. 1,260 mm (49.6 in)
Dry Weight:
Approx. 72 kg (158.7 lbs)
Air Filter Cleaning:
Check and clean before every ride, especially in dusty conditions.
Spark Plug Replacement:
Recommended every 20-30 hours of use or as needed based on inspection.
Engine Oil Change:
Gearbox oil should be changed every 10-15 hours of use or after significant water ingress.
Top End Rebuild:
Recommended every 40-50 hours of hard riding, depending on maintenance and usage.
Gearbox Oil:
Suzuki Gear Oil API GL-4, SAE 80W or equivalent; Capacity: 0.65 L (0.69 US qt)
Coolant:
Suzuki Long Life Coolant or equivalent (50% solution of ethylene glycol and distilled water)
Common Wear Items:
Clutch plates, piston rings, spark plugs, air filter, and chain/sprockets are common wear items due to the high-performance nature of the machine.
Carburetor Tuning:
Proper carburetor jetting and adjustment are critical for optimal performance and preventing engine damage.
Cooling System:
Regular checks for coolant leaks and proper operation of the radiator and fan are important.
Heritage Focus:
Suzuki has a long-standing reputation in dirt bike manufacturing, with a strong presence in motocross and off-road racing.
Rm85 Lineage:
The RM85 is the successor to the popular RM80, continuing Suzuki's tradition of providing competitive entry-level motocross bikes.
Production Period:
The RM85 model line has been in continuous production for many years, with updates to suspension, styling, and minor engine refinements.
