Aprilia SXV RXV 450 550 2009 Workshop Repair Service Manual

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Tipo: Motorcycle

Proveedor:

SKU: 73062

Etiquetas: 2009 Aprilia Misc Motorcycle Motorcycles RXV 450 RXV 550 SXV 450 SXV 550

Variantes de producto

Descripción

The 2009 SXV RXV represents a potent blend of supermoto and dual-sport capabilities, powered by signature V-twin engine technology. Available in 450cc and 550cc variants, these motorcycles are engineered for high performance, featuring aggressive styling, capable suspension systems, and road-legal setups designed for both spirited street riding and off-road excursions. With a rich Italian heritage and a focus on exhilarating performance, the SXV RXV line was positioned against other high-performance dual-sport and supermoto machines, offering a unique and engaging riding experience. This comprehensive workshop repair and service manual provides essential guidance for the 2009 SXV 450 and RXV 450, as well as the SXV 550 and RXV 550. Covering all trims and variants, the manual details engine systems, transmission, chassis, brakes, and electrical components, offering step-by-step procedures for maintenance, repair, and diagnostics. It includes critical information on fluid specifications, torque values, wiring diagrams, and troubleshooting charts, empowering owners and technicians to effectively maintain and service these performance-oriented motorcycles.

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

SXV RXV

Year:

Codes

Engine Codes:

V990 (450cc/550cc variants)

👋 Introduction

Market Position

Market Segment:

Supermoto / Dual-sport motorcycle segment, known for performance and off-road capabilities.

Competitive Analysis

Competitors:

Competed against models like KTM EXC series, Husqvarna SMR/TE series, and other performance-oriented dual-sport/supermoto bikes.

Key Features

Bike Characteristics:

High-performance V-twin engines, aggressive styling, capable off-road suspension, road-legal supermoto setup.

Manual Value Proposition

Manual Benefit:

Essential for owners seeking to perform maintenance, repairs, and diagnostics to keep these performance machines in optimal condition.

📋 Manual Details

Coverage Areas

Covered Models:

Aprilia SXV 450, Aprilia RXV 450, Aprilia SXV 550, Aprilia RXV 550

Covered Trims:

All trims and variants for the specified model years

Engine Variants Covered:

Both 450cc and 550cc V-twin engine configurations.

Page Count

Estimated Page Count:

Approximately 350-450 pages (typical for a comprehensive workshop manual of this type)

Manual Type

Manual Type:

Workshop Repair and Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine disassembly, assembly, tuning, lubrication, cooling, fuel delivery, ignition, exhaust, emissions control

Transmission Drivetrain:

Clutch operation, gearbox inspection and repair, chain drive maintenance, final drive unit

Chassis Suspension:

Frame inspection, front fork servicing (including oil changes and seal replacement), rear shock absorber servicing, swingarm maintenance, linkage inspection

Braking System:

Brake caliper service and overhaul, master cylinder replacement, brake line inspection and bleeding, rotor inspection and replacement

Electrical System:

Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starter motor, lighting system, instrumentation, ECU diagnostics

Fuel System:

Fuel tank, fuel pump, fuel injectors (if applicable), fuel pressure regulator, throttle body service

Cooling System:

Radiator, coolant hoses, water pump, thermostat, fan operation

Exhaust System:

Exhaust pipe inspection, muffler service, catalytic converter (if applicable) diagnosis

Bodywork Fittings:

Fairing removal and installation, seat maintenance, body panel alignment

Wheels Tires:

Wheel bearing inspection, tire pressure and wear checks, rim maintenance.

Controls:

Throttle cable adjustment, clutch lever adjustment, shifter linkage.

Frame And Bodywork:

Frame inspection for cracks or damage, subframe mounting, plastic body panel removal/installation.

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance adjustment, brake pad replacement, coolant flush

Troubleshooting:

Diagnostic charts, fault finding procedures for common issues (engine starting problems, electrical faults, performance issues)

Repair Procedures:

Complete engine rebuilds, gearbox overhaul, suspension component replacement, electrical component diagnosis and replacement

Assembly Disassembly:

Step-by-step instructions for component removal and installation

Wiring Diagrams Included:

Yes, comprehensive electrical system wiring diagrams for troubleshooting and repair.

Torque Specifications:

Yes, essential torque values for critical engine, chassis, and component fasteners.

Diagnostic Charts:

Yes, structured diagnostic flowcharts for common starting, running, and electrical issues.

Technical Depth

Technical Depth:

Comprehensive, covering routine maintenance to complete engine and chassis overhauls, including diagnostic procedures and specifications.

📊 Manual Specifications

File Format

File Format:

Searchable Text:

Typically Yes (depends on source quality, but professional PDFs are searchable)

Print Quality

Print Quality:

High resolution, suitable for printing individual pages or the entire manual

Binding Type

Binding Type:

N/A (Digital PDF Download)

Paper Type

Paper Type:

N/A (Digital PDF Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-Twin, four-stroke

Displacement 450:

449.8 cc

Displacement 550:

549.4 cc

Performance

Horsepower 450 Est:

Approx. 50-55 HP (varies by tune and exhaust)

Horsepower 550 Est:

Approx. 60-65 HP (varies by tune and exhaust)

Torque 450 Est:

Approx. 30-33 lb-ft

Torque 550 Est:

Approx. 36-40 lb-ft

Fuel System

Fuel Injection:

Electronic Fuel Injection (EFI) - Keihin or similar

Fuel Type:

Unleaded Gasoline (91 octane or higher recommended)

Ignition System

Ignition Type:

Digital CDI with variable ignition timing

Engine Layout

V Angle:

45 degrees

Cooling System

Cooling Method:

Liquid-cooled

🔧 Transmission

Standard

Transmission Type:

6-speed manual sequential gearbox

Optional

Clutch Type:

Hydraulically operated wet multi-plate clutch

Features

Drivetrain:

Chain drive

📐 Dimensions

Exterior

Wheelbase Est:

Approx. 57-58 inches (1450-1475 mm)

Seat Height Est:

Approx. 36-37 inches (915-940 mm)

Weights

Dry Weight Est:

Approx. 260-280 lbs (118-127 kg)

Fuel Capacity Est:

Approx. 2.5-3.0 gallons (9.5-11.4 liters)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycles typically do not have standardized crash ratings like cars)

Active Features

Braking System:

Dual disc front brakes with radial-mount calipers, single disc rear brake. (ABS was not commonly available on these models)

Lighting:

Halogen headlight, LED taillight, front and rear turn signals.

Passive Features

Frame Construction:

Chromoly steel trellis frame for rigidity and light weight.

💡 Technology Features

Infotainment

Infotainment System:

Basic digital instrumentation cluster including speedometer, tachometer, odometer, trip meter, and essential warning lights.

Driver Assistance

Driver Assistance Features:

None (no electronic rider aids like traction control or ABS typically found on this model).

Connectivity

Connectivity Features:

None (no Bluetooth or smartphone integration).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 2,000-3,000 miles or annually, whichever comes first. Consult manual for exact interval and oil type.

Valve Clearance Interval:

Typically at 6,000-7,500 miles or as specified in the manual. Critical for V-twin performance.

Chain Adjustment Interval:

Regularly, especially after off-road use or significant mileage. Check for slack every 500 miles.

Fluid Specifications

Engine Oil Type:

Full synthetic motorcycle oil, SAE 10W-50 or 15W-50, API SG or higher, JASO MA/MA2 certified.

Coolant Type:

Ethylene glycol based coolant, pre-diluted 50/50 with distilled water. Specific Aprilia recommendations may apply.

Brake Fluid Type:

DOT 4 or DOT 5.1 (check manual for confirmation, DOT 4 is most common for this era).

Clutch Fluid Type:

DOT 4 (typically shares reservoir with brake fluid).

Known Issues

Common Problems:

Potential for fuel injector clogging, regulator/rectifier failures, valve seat wear (early models), heat management in traffic.

Maintenance Importance:

Regular and meticulous maintenance is crucial for the longevity and performance of the V-twin engine.

📚 Vehicle History

Brand Heritage

Brand Origin:

Aprilia is an Italian manufacturer with a strong racing heritage, particularly in off-road and Grand Prix motorcycle racing.

Model Evolution

Sxv Rxv Development:

The SXV/RXV line was developed to offer a potent combination of off-road capability (RXV) and supermoto performance (SXV) using Aprilia's signature V-twin engine technology. Introduced in the mid-2000s, they were known for their unique engine and aggressive design.

Production

Production Years:

The SXV/RXV series was produced roughly from 2006 to 2014, with significant updates and variations across these years. The 2009 model falls within a key production period.

🏆 Awards & Recognition

Recognitions

Awards And Recognition:

While not typically receiving formal 'awards', the SXV/RXV line was highly regarded by enthusiasts and specialized publications for its performance, unique V-twin engine, and aggressive styling in its class.