Vehicle Segment:
All-Terrain Vehicle (ATV), Utility/Recreational
Key Competitors 2009:
Polaris Sportsman series, Can-Am Outlander series, Yamaha Grizzly series, Kawasaki Brute Force series, Suzuki KingQuad series.
Model Lineup Highlights:
The 2009 Arctic Cat TRV and Thundercat lineup offered a range of powerful engines in versatile ATV platforms, emphasizing durability and capability for work and recreation. TRV models typically featured 2-up seating for passenger comfort.
Trv 2 Up Seating:
The TRV designation signifies the 'Two-Rider Vehicle' configuration, typically featuring a comfortable passenger seat with backrest and handholds.
Vehicles Covered:
Arctic Cat 2009 400 TRV, 500 TRV, 550 TRV, 700 TRV, 1000 Thundercat
Variant Coverage:
Covers multiple engine sizes and TRV/Thundercat configurations within the 2009 model year. May address minor differences between models.
Estimated Page Count:
Highly variable based on specific model/engine, typically 500-1500+ pages for a comprehensive service manual.
Type:
Service and Repair Manual
Manual Purpose:
Comprehensive guide for diagnosing, repairing, maintaining, and overhauling the specified Arctic Cat ATV models.
Language:
English (presumed, standard for Arctic Cat documentation)
Format:
Digital Download (PDF)
Major Systems:
Engine Mechanical, Engine Fuel System, Engine Lubrication, Cooling System, Ignition System, Starting System, Charging System, Transmission (CVT), Drivetrain (2WD/4WD), Suspension (Front & Rear), Steering System, Braking System, Electrical System, Chassis & Frame, Body Panels, Accessories
Electrical System Details:
Complete wiring diagrams, component testing, troubleshooting for lighting, ignition, charging, starting, EFI, instrumentation, and accessories.
Chassis And Frame Integrity:
Information on frame inspection, welding procedures (if applicable), and component mounting points.
Repair And Maintenance:
Scheduled Maintenance, General Repair Procedures, Troubleshooting Guides, Component Removal & Installation, Overhaul Procedures, Wiring Diagrams, Torque Specifications, Diagnostic Procedures
Engine Overhaul Procedures:
Detailed steps for engine disassembly, inspection, repair, and reassembly, including piston, rings, cylinder, crankshaft, camshaft, valve train.
Drivetrain And Axle Repair:
Procedures for front and rear driveshafts, CV joints, differential service, and axle replacement.
Bodywork And Plastics Repair:
Guidance on removing and reinstalling body panels, fenders, and headlights; may include minor plastic repair techniques.
Scope Of Detail:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and chassis repair.
Suspension And Steering Repair:
Comprehensive instructions for front and rear suspension component replacement (shocks, springs, A-arms, bushings), steering column, tie rods, and wheel alignment.
Electrical Component Testing:
Detailed test procedures for starter motor, alternator/stator, ignition coil, CDI unit (if applicable), fuel pump, sensors, and switches using multimeters and oscilloscopes.
Troubleshooting Flowcharts:
Likely includes diagnostic flowcharts and symptom-based troubleshooting guides to efficiently identify problems.
Engine Types Covered:
Single-cylinder, 4-stroke, SOHC, liquid-cooled engines across various displacements (approx. 375cc for 400, 471cc for 500, 546cc for 550, 695cc for 700, and 951cc V-Twin for 1000 Thundercat).
Engine Cooling System:
Liquid-cooled with radiator, fan, thermostat, and coolant reservoir. Manual covers system inspection, flushing, and component replacement.
Bore And Stroke:
Specific bore and stroke dimensions for each engine variant will be provided, essential for engine rebuilding and specification verification.
Horsepower Range:
Varies significantly by engine: estimated 20-35 HP for smaller engines, up to 60+ HP for the 1000cc Thundercat.
Torque Figures:
Specific torque output figures will vary by engine displacement and tune, detailed within the manual for reference during assembly.
Fuel Delivery:
Fuel Injection (EFI) for most models, particularly 550, 700, and 1000. Carbureted models may exist for the 400/500 depending on specific sub-variants or regional markets.
Carburetor Specifications:
For carbureted models, the manual will list specific carburetor models, jetting, float bowl adjustment, and synchronization procedures.
Gauge Cluster:
Digital/Analog combination gauge cluster displaying speed, RPM, odometer, trip meter, fuel level, 4WD indicator, 2WD/4WD selector, engine temperature warning, oil pressure warning, and gear selection (P/R/N/H/L).
Efi System:
Electronic Fuel Injection systems manage fuel delivery and ignition timing for optimal performance and emissions.
Accessory Ports:
May include accessory power outlets for charging devices or powering aftermarket accessories.
Routine Maintenance Schedule:
Includes intervals for: Oil & Filter Change (e.g., every 50-100 hours or annually), Air Filter Cleaning/Replacement (e.g., every 25-50 hours), Spark Plug Check/Replacement, Belt Inspection/Replacement (CVT Belt), Valve Clearance Adjustment, Gearbox/Differential Fluid Changes, Brake Inspection, Coolant Flush.
Brake Fluid Change Interval:
Recommended interval for brake fluid flush and replacement (e.g., every 1-2 years) to maintain braking performance.
Recommended Fluids:
Engine Oil (e.g., SAE 10W-40 Synthetic or Mineral, API SG or higher), Gearcase Oil (specific Arctic Cat or equivalent gear oil), Brake Fluid (DOT 3 or DOT 4), Coolant (Antifreeze/Water mixture, typically 50/50).
Cv T Fluid Type:
Specific CVT fluid or high-quality ATF (Automatic Transmission Fluid) type as specified by Arctic Cat. Critical for CVT longevity and performance.
Common Wear Items And Trouble Points:
CVT belt wear/failure, suspension component wear (ball joints, tie rods), electrical connections (corrosion), starter issues, fuel pump reliability (on some EFI models), potential cooling system leaks.
Engine Timing Chain Wear:
Potential for timing chain stretch or tensioner wear on higher mileage engines, with manual outlining inspection and replacement.
Arctic Cat Atv Legacy:
Arctic Cat has a long history in powersports, transitioning from snowmobiles to ATVs, building a reputation for robust and powerful machines.
Trv Thundercat Development:
The TRV line evolved to offer 2-up capability, while the Thundercat series represented the pinnacle of performance within the Arctic Cat ATV range for that era.
Thundercat Performance Emphasis:
The Thundercat line historically focused on delivering high horsepower and aggressive performance for enthusiasts seeking maximum power.
Manufacturing Origin:
Arctic Cat ATVs are typically manufactured in the United States (e.g., Thief River Falls, Minnesota).
