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2009 Chevrolet Cobalt Service and Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Cobalt Year: 2009 Codes Platform: GM Delta II Body Styles Covered: Coupe, Sedan 👋 Introduction Market Position Target Audience: Owners seeking to perform...
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SKU: 455619
2009 Chevrolet Cobalt Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Cobalt
Year:
2009
Codes
Platform:
GM Delta II
Body Styles Covered:
Coupe, Sedan
👋 Introduction
Market Position
Target Audience:
Owners seeking to perform their own maintenance and repairs, independent repair shops, and automotive students.
Vehicle Segment:
Compact Car
Competitive Analysis
Advantage:
Vehicle-specific, factory-sourced information, providing a higher level of accuracy and detail than generic repair guides. Offers convenience of a single, searchable PDF.
Key Features
Features:
Comprehensive A-Z coverage, step-by-step instructions, diagrams, illustrations, wiring schematics, printable pages, searchable digital format.
📋 Manual Details
Coverage Areas
Scope:
All models and all repairs A-Z
Page Count
Estimated Pages:
Detailed, comprehensive coverage implying several thousand pages of technical data, though not explicitly stated.
Manual Type
Type:
Service and Repair Manual (Factory Technician Level)
Source:
Factory Service Manual (FSM) equivalent.
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Engine Control System, Fuel Service, Emission Control, Intake, Exhaust, Cooling, Lube, Ignition, Starting, Charging, Auto Transmission, Manual Transmission, Transfer Case (if applicable), Drive Axles, Differential.
Chassis:
Suspension (Front and Rear), Steering Column, Power Steering, Brakes (Hydraulic, Parking), Brake Control Systems, Wheels, Tires.
Electrical:
Wiring Schematics, Electrical Components, Multiplex/CAN Communication, Meter, Audio/Visual Systems, Horn, Wiper & Washer, Door Locks, Cruise Control, Engine Immobilizer, Supplemental Restraint System (SRS), Air Conditioning.
Body:
Body, Exterior, Interior, Seats, Engine Hood, Doors, Windshield, Glass, Mirrors, Instrument Panel.
Emission Control Systems:
Evaporative Emission Control (EVAP), On-Board Diagnostics (OBD-II), Exhaust Gas Recirculation (EGR) (if applicable).
Climate Control:
Air Conditioning (A/C) system diagnosis, repair, and refrigerant handling; Heater core replacement; Blower motor diagnostics.
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), component testing, circuit analysis.
Repair:
Step-by-step repair procedures for all major and minor components, including disassembly, reassembly, and adjustments.
Special Procedures:
Component replacement, system calibration, programming (where applicable for electronic modules).
Troubleshooting Scope:
Comprehensive troubleshooting flowcharts and symptom-based diagnostics for all major systems.
Body Repair:
Procedures for body panel alignment, door adjustments, glass replacement, interior trim removal and installation.
Electrical Diagnostics:
Detailed diagnostic steps for electrical faults, including resistance, voltage, and continuity testing of circuits and components.
Technical Depth
Depth:
Factory-level technical detail, suitable for professional technicians and advanced DIY enthusiasts. Includes detailed diagrams, illustrations, and wiring schematics.
Wiring Schematics Detail:
Detailed, component-level wiring diagrams for all electrical systems, including power distribution, grounds, and signal paths.
📊 Manual Specifications
File Format
Compatibility:
Windows Vista (32/64-bit), XP, ME, 98, NT, 2000, and Mac compatible.
Required Software:
Adobe PDF Reader and WinZip (or similar unzipping utility).
Download:
Speed Download
Print Quality
Printability:
All pages are printable. Ability to blow up images for enlarged copies.
Binding Type
Binding:
Digital (PDF format), eliminating physical binding concerns.
Paper Type
Paper Type:
N/A (Digital format; user prints on desired paper type).
⚙️ Engine Specifications
Primary Engine
Engine Options 2009:
2.2L Ecotec L61 I4 (LP7), 2.0L Ecotec LNF Turbo I4 (LNF), 2.4L Ecotec LE5 I4 (LE5), 1.8L Ecotec LDA I4 (LDA) - Primarily for SS Turbo models.
Performance
Horsepower Torque 2.2L:
148 hp @ 5600 rpm / 150 lb-ft @ 4200 rpm (approximate, may vary by sub-model)
Horsepower Torque 2.0L Turbo:
260 hp @ 5300 rpm / 260 lb-ft @ 2500 rpm (SS Turbo models)
Horsepower Torque 2.4L:
173 hp @ 6600 rpm / 163 lb-ft @ 4800 rpm (approximate, may vary by sub-model)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Octane rating typically 87 minimum, higher recommended for Turbo models)
Fuel Pump Type:
In-tank electric fuel pump.
Engine Variants
Engine Codes Detailed:
LP7 (2.2L), LNF (2.0L Turbo), LE5 (2.4L), LDA (1.8L - less common in US).
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual (FWD)
Optional
Optional Transmission:
4-Speed Automatic (4T40-E/4T45-E) (FWD)
Features
Transmission Features:
Electronic control for automatic transmission, manual clutch operation for manual transmission.
📐 Dimensions
Exterior
Wheelbase Coupe:
103.5 inches (2629 mm)
Wheelbase Sedan:
103.5 inches (2629 mm)
Length Coupe:
177.2 inches (4400 mm)
Length Sedan:
181.1 inches (4500 mm)
Width:
67.9 inches (1725 mm)
Height Coupe:
54.8 inches (1392 mm)
Height Sedan:
55.0 inches (1397 mm)
Cargo
Trunk Volume Coupe:
13.3 cu ft (376 L)
Trunk Volume Sedan:
15.0 cu ft (425 L)
Weights
Curb Weight Range:
Approx. 2700 - 3000 lbs (1225 - 1361 kg), varies by engine and trim.
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
5-star (Driver and Passenger) for Coupe and Sedan models.
IIHS Front Offset Crash Rating:
Good (2009 Cobalt was a Top Safety Pick)
IIHS Side Impact Rating:
Good (2009 Cobalt was a Top Safety Pick)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control System (TCS) (often standard or available).
Passive Features
Passive Safety Features:
Front Airbags (Driver and Passenger), Front Side Impact Airbags, Side Curtain Airbags (often available), Seatbelt Pretensioners, Crumple Zones.
💡 Technology Features
Infotainment
Infotainment System:
Standard AM/FM/CD player with optional MP3 capability and auxiliary input. Available premium audio system, satellite radio (XM), and Bluetooth connectivity on higher trims or as options.
Driver Assistance
Driver Assistance Features:
Limited driver assistance technologies for the era. Primarily focused on ABS and Traction Control.
Connectivity
Connectivity Options:
Auxiliary audio input jack. Bluetooth was an optional feature on select models/trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe conditions may require more frequent changes.
Tire Rotation Interval:
Every 7,500 miles (12,000 km)
Coolant Flush Interval:
Initial at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km) or 5 years.
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 Synthetic Oil (meeting GM specification GM6094M). Check owner's manual for specific engine recommendations.
Transmission Fluid Auto:
Dexron VI Automatic Transmission Fluid (ATF).
Transmission Fluid Manual:
Manual Transmission Fluid (MTF) meeting GM specification (e.g., ACDelco SYNCHROMESH Friction Modified Manual Transmission Fluid or equivalent).
Coolant Spec:
GM P/N 89022573 (Orange/Pink Long-Life Coolant) or equivalent.
Brake Fluid Spec:
DOT 3 or DOT 4 Brake Fluid (refer to manual for specific recommendation).
Power Steering Fluid Spec:
GM P/N 89021184 (Universal Synthetic Power Steering Fluid) or equivalent.
Known Issues
Common Issues:
Ignition coil failure, catalytic converter failure (especially on earlier models), suspension component wear (ball joints, struts), ABS sensor issues, power steering system leaks, minor electrical gremlins.
Engine Performance Issues:
Hesitation, rough idle, and stalling can be related to ignition system components, fuel injectors, or vacuum leaks.
📚 Vehicle History
Brand Heritage
Chevrolet History:
Chevrolet, founded in 1911, is a division of General Motors (GM) known for offering a wide range of vehicles from compact cars to trucks and SUVs, often emphasizing value and accessibility.
Model Evolution
Cobalt Generation:
First Generation (2005-2010). The 2009 model year saw minor updates, continuing the model's run as a compact offering.
Production
Manufacturing Location:
Lordstown, Ohio, USA
Production Years:
2005-2010
🏆 Awards & Recognition
Recognitions
Safety Awards:
IIHS Top Safety Pick in certain model years for its segment, indicating good performance in frontal and side crash tests.
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