🏷️ Basic Information

Make:

Harley-Davidson

Model:

Touring

Model Year:

2009

Platform Code:

V-Twin (various designations apply to specific models within Touring)

👋 Introduction

Segment:

Premium Grand Touring Motorcycle Segment

Target Audience:

Long-distance touring riders, typically seeking comfort, luggage capacity, and iconic styling.

Key Competitors 2009:

Indian Motorcycle (Chief), Honda (Gold Wing), Kawasaki (Voyager), Yamaha (Venture Star), BMW (R-series touring).

Distinguishing Features:

V-Twin engine character, comfortable rider ergonomics, extensive customization options, large fairings for wind protection, integrated luggage (saddlebags and tour-pak).

Manual Value Proposition:

Provides dealership-level technical data, enabling owners and independent mechanics to perform comprehensive maintenance and repairs, saving on dealership service costs.

📋 Manual Details

Overall Coverage:

All 2009 Harley-Davidson Touring models, comprehensive A-Z repairs

Specific Models Covered:

Includes but is not limited to: Electra Glide, Street Glide, Road Glide, Road King, Heritage Softail (Touring variants), Fat Boy (Touring variants), Springer Softail (Touring variants - if applicable)

Estimated Page Count:

Likely 700+ pages (typical for comprehensive service manuals of this era)

Type:

Service Repair Workshop Manual

Language:

English

Format:

Likely Printed (as indicated by dealership technician usage, though digital versions may exist)

📖 Manual Coverage

Engine:

Twin Cam 96 (1584cc), Twin Cam 103 (1690cc) V-Twin engines; includes fuel injection (EFI), ignition, lubrication, cooling, and exhaust systems.

Transmission:

6-speed Cruise Drive transmission; includes clutch, gearbox, final drive, and servicing procedures.

Chassis And Suspension:

Frame, front forks (e.g., Showa conventional and inverted), rear shock absorbers, swingarm, steering head bearings, and wheel bearings.

Braking System:

Hydraulic disc brakes (front and rear); includes ABS (Anti-lock Braking System) where applicable, brake fluid specifications, and service.

Electrical System:

Battery, charging system (alternator, regulator/rectifier), starting system (starter motor, solenoid), lighting (headlights, taillights, turn signals), instrumentation, and wiring diagrams.

Fuel System:

Fuel tank, fuel pump, fuel injectors, throttle body, and fuel lines. Detailed EFI diagnostics.

Bodywork And Fairings:

Fairings, saddlebags, tour-pak, fenders, fuel tank, seat, and trim components. Removal, installation, and repair.

Cruise Control:

Operation, diagnostics, and repair of the electronic cruise control system.

Audio System:

Service and troubleshooting for factory-installed audio systems and components.

Scheduled Maintenance:

Detailed instructions for all scheduled maintenance tasks, including oil changes, filter replacements, spark plug service, and lubrication points.

Engine Overhaul:

Complete engine teardown, inspection, rebuild, and reassembly procedures for all major engine components (e.g., cylinders, pistons, crankshaft, camshafts).

Transmission Repair:

Transmission disassembly, inspection, repair, and reassembly, including gearset, clutch, and drive components.

Diagnostics And Troubleshooting:

Systematic troubleshooting guides, diagnostic flowcharts, and error code interpretation for all major systems.

Wiring Diagrams:

Comprehensive, model-specific wiring diagrams for all electrical systems, facilitating fault finding and repair.

Suspension Service:

Fork seal replacement, shock absorber service, and adjustment procedures.

Brake System Service:

Brake pad replacement, caliper service, master cylinder rebuilding, and ABS system bleeding procedures.

Fuel System Service:

Fuel injector cleaning/replacement, throttle body service, and fuel pump diagnostics.

Depth Level:

Expert Level: Covers all aspects from basic maintenance and adjustments to complete engine and transmission rebuilds, complex electrical diagnostics, and frame-off repairs.

Diagnostic Tools Referenced:

Likely references the Harley-Davidson Digital Technician (or equivalent service tool) for EFI diagnostics and parameter reading.

📊 Manual Specifications

File Type:

Primarily printed paper format, high-quality reproduction of original dealer documentation.

Print Quality:

Professional printing, clear text, and high-resolution diagrams and illustrations.

Binding:

Professional binding (e.g., spiral-bound, perfect-bound) designed for workshop use and durability.

Paper Quality:

Durable, often glossy or semi-gloss paper stock to withstand workshop environments and repeated use.

⚙️ Engine Specifications

Engine Type:

Air-cooled, 45-degree V-Twin

Displacement Standard:

1584cc (96 cubic inches)

Displacement Optional:

1690cc (103 cubic inches) - often on CVO or specific higher-trim models

Bore X Stroke 96Ci:

3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)

Bore X Stroke 103Ci:

3.937 in. x 4.38 in. (100 mm x 111.25 mm)

Horsepower Est 96Ci:

~70-75 HP (at crank, actual figures vary slightly by source)

Torque Est 96Ci:

~90-95 lb-ft @ 3500 RPM (at crank)

Compression Ratio 96Ci:

9.2:1

Compression Ratio 103Ci:

9.6:1

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI) via Delphi E.F.I.

Fuel Type:

Premium Unleaded Gasoline (91+ octane)

Ignition Type:

High-output, coil-over-plug electronic ignition

Oil Capacity W Filter:

Approximately 4 US quarts (3.8 Liters)

🔧 Transmission

Type:

6-speed Cruise Drive Transmission

Gear Ratios:

1st: 9.593, 2nd: 6.650, 3rd: 4.945, 4th: 3.901, 5th: 3.111, 6th: 2.433

Clutch Type:

Wet, multi-plate; hydraulic actuation

Final Drive:

Belt Drive (70-tooth rear pulley, 32-tooth front pulley)

Transmission Fluid Type:

Harley-Davidson Syn3 (SAE 20W50) or equivalent motorcycle-specific synthetic oil

📐 Dimensions

Length Approx Roadking:

92.7 in. (2355 mm)

Length Approx Electraglide:

103.0 in. (2616 mm)

Wheelbase Approx:

63.5 in. - 64.5 in. (1613 mm - 1638 mm) depending on model

Dry Weight Approx Roadking:

703 lbs (319 kg)

Dry Weight Approx Electraglide:

810 lbs (367 kg)

Gvwr:

Typically around 1360 lbs (617 kg) - varies by model

🛡️ Safety Features

Safety Certifications:

Meets all applicable U.S. EPA, CARB, and DOT regulations for motorcycles.

ABS:

Optional (Standard on some higher-trim models like CVO, Electra Glide Ultra) - Harley-Davidson Adaptive Ride Control

Lighting:

Halogen headlights, LED taillights and turn signals (model dependent), auxiliary passing lamps on touring models.

Frame Construction:

Steel, cradle-type frame for stability and load-carrying capacity.

💡 Technology Features

Audio System:

Factory-installed AM/FM/WB stereo system with CD player and/or MP3 capability. Often paired with fairing-mounted speakers and handlebar controls.

Display:

LCD screen integrated into the fairing or dashboard, displaying radio, CD, and system status information.

Cruise Control:

Electronic cruise control system, standard on most Touring models, allowing for speed regulation on highways.

Auxiliary Input:

Auxiliary audio input jack (3.5mm) for connecting external music players.

Diagnostic Port:

Access port for connecting diagnostic tools (e.g., Harley-Davidson Digital Technician) for engine and system diagnostics.

🔧 Maintenance

Initial Service:

1000 miles (1600 km) or 6 months (whichever comes first).

Subsequent Service:

Every 5000 miles (8000 km) or 12 months (whichever comes first).

Engine Oil And Filter Change:

Every 5000 miles (8000 km) or annually.

Transmission And Primary Chain Case Fluid Change:

Every 10,000 miles (16,000 km) or 24 months.

Spark Plug Replacement:

Typically at 10,000-mile intervals, or as needed based on inspection.

Engine Oil Spec:

Harley-Davidson 20W-50 Syn3 (recommended) or equivalent API CI-4 Plus certified diesel engine oil (or Harley-Davidson V-Twin oil).

Primary Chain Case Fluid Spec:

Harley-Davidson Formula + Transmission & Primary Chain Lubricant or equivalent.

Brake Fluid Spec:

DOT 4 (refer to specific model recommendations for glycol-based fluid).

Cam Chain Tensioner Wear:

Early Twin Cam engines (pre-2007) were prone to cam chain tensioner wear; 2009 models have improved hydraulic tensioners but still require inspection and potential replacement as part of routine maintenance.

Crankshaft Runout:

While less common on later Twin Cams, checking crankshaft runout during engine rebuilds is a critical step.

Regulator Rectifier Failure:

Can be prone to overheating and failure; regular voltage output checks are advised.

Exhaust Flange Leaks:

Can develop leaks over time, requiring tightening or replacement of gaskets/flanges.

📚 Vehicle History

Founding:

Founded in 1903 in Milwaukee, Wisconsin, USA.

Iconic Status:

Globally recognized for its V-Twin motorcycles and associated culture, often referred to as 'The Motor Company'.

Touring Lineage:

The Touring line evolved from early large-displacement V-Twins designed for comfort and distance, with models like the Electra Glide dating back to the 1960s. The 2009 models represent a refinement of the Twin Cam platform and associated chassis technologies.

Manufacturing Location:

Primary assembly in York, Pennsylvania, and Milwaukee, Wisconsin, USA.

🏆 Awards & Recognition

Model Awards:

Harley-Davidson Touring models consistently receive accolades for comfort, long-distance touring capability, and build quality from motorcycle enthusiast publications and industry bodies.

Customer Satisfaction:

Generally high customer satisfaction ratings for comfort, performance, and brand loyalty, particularly for long-distance touring.