Model:
        
        
            TC450, TC510, TXC250, TXC450, TXC510, TE250, TE310, TE450, TE510, SMR450, SMR510
        
     
    
    
    
    
        
            Tc450 Serial Prefix:
        
        
            ZKHA202AA9V050001
        
     
    
        
            Tc510 Serial Prefix:
        
        
            ZKHA203AA9V050001
        
     
    
        
            Tc450 Usa Serial Prefix:
        
        
            ZKHTC450*9V100000
        
     
    
        
            Tc510 Usa Serial Prefix:
        
        
            ZKHTC510*9V100000
        
     
    
        
            Te250 Serial Prefix:
        
        
            ZKHA200AA9V000001
        
     
    
        
            Te310 Serial Prefix:
        
        
            ZKHA204AA9V000001
        
     
    
        
            Te450 Serial Prefix:
        
        
            ZKHA202AA9V000001
        
     
    
        
            Te510 Serial Prefix:
        
        
            ZKHA203AA9V000001
        
     
    
        
            Te250 Usa Serial Prefix:
        
        
            ZKHKBECF*9V100001
        
     
    
        
            Te310 Usa Serial Prefix:
        
        
            ZKHKBEDF*9V100001
        
     
    
        
            Te450 Usa Serial Prefix:
        
        
            ZKHKBEFF*9V100000
        
     
    
        
            Te510 Usa Serial Prefix:
        
        
            ZKHKBEHF*9V100000
        
     
    
        
            Txc250 Usa Serial Prefix:
        
        
            ZKHTX250*9V000001
        
     
    
        
            Txc450 Usa Serial Prefix:
        
        
            ZKHTX450*9V000001
        
     
    
        
            Txc510 Usa Serial Prefix:
        
        
            ZKHTX510*9V000001
        
     
    
        
            Smr450 Serial Prefix:
        
        
            ZKHA202AB9V000001
        
     
    
        
            Smr510 Serial Prefix:
        
        
            ZKHA203AB9V000001
        
     
 
    
    
    
        
            Models Covered:
        
        
            TC450, TC510, TXC250, TXC450, TXC510, TE250, TE310, TE450, TE510, SMR450, SMR510
        
     
    
        
            Production Years Covered:
        
        
            2009
        
     
    
        
            Regions Covered:
        
        
            Includes variations for USA market models where applicable (e.g., USA serial number prefixes, specific electrical component listings).
        
     
    
    
    
    
        
            Type:
        
        
            Service Repair Manual
        
     
    
    
    
    
    
        
            Viewing Requirements:
        
        
            Adobe PDF Reader
        
     
    
        
            Compatibility:
        
        
            Windows, Mac, Linux OS, iPhone, iPad, Android
        
     
 
    
    
    
        
            Engine And Drivetrain:
        
        
            Cylinder, Piston, Cylinder Head, Crankshaft, Primary Drive, Clutch, Valve Timing, L.H. Half Crankcase, R.H. Half Crankcase, R.H. Half Crankcase Covers, L.H. Half Crankcase Covers, Oil Pump, Carburetor (Keihin for TC/TXC), Mikuni Throttle Body (for TE/SMR), Ignition System, Starting System, Transmission, Shifter (TC specific), Transmission, Shifter (TE/TXC/SMR specific)
        
     
    
        
            Chassis And Suspension:
        
        
            Cooling System, Air Filter, Frame, Foot Rests, Front Fork Assembly (TE/SMR), Front Fork Assembly (TC/TXC), Rear Swing Arm, Rear Shock Absorber, Rear Suspension Linkage, Handlebar and Controls, Rear Hydraulic Brake, Front Hydraulic Brake (TE/TC/TXC), Front Hydraulic Brake (SMR), Front Wheel (TE/TC/TXC), Front Wheel (SMR), Rear Wheel
        
     
    
        
            Electrical And Bodywork:
        
        
            Digital Instrument, Blinkers, Horn (TE/SMR), Main Wiring Harness, Electrical Parts (TC/TXC/TE-USA), Main Wiring Harness, Lights, Electrical Parts (TE-SMR), Side Panels, Fenders, Seat, Plate Holder, Gas Tank, Panels, Exhaust System (TE/TC/TXC), Exhaust System (SMR), Transfer (TE - color code G), Transfer (TC/TXC - color code G), Transfer (SMR - color code G), Canister (TE-SMR / USA)
        
     
    
        
            Exhaust Systems:
        
        
            Covers both standard TE/TC/TXC exhaust systems and specific SMR exhaust systems, likely detailing mounting, baffles, and any necessary heat shielding.
        
     
    
    
        
            Repair And Rebuild:
        
        
            Complete tear down and rebuild procedures, detailed step-by-step instructions based on complete disassembly
        
     
    
        
            Maintenance:
        
        
            Routine maintenance, service schedules, fluid checks and changes
        
     
    
        
            Troubleshooting:
        
        
            Diagnostic procedures, fault finding and rectification
        
     
    
        
            Technical Specifications:
        
        
            Torque specifications, wiring schematics, detailed illustrations and diagrams, part diagrams
        
     
    
        
            Special Tools:
        
        
            Manual lists required service tools for specific procedures, such as engine assembly tools, suspension tools, and diagnostic equipment.
        
     
    
        
            Parts Diagrams:
        
        
            Provides visual part diagrams for all major assemblies, crucial for identification and ordering correct replacement components.
        
     
    
    
        
            Depth:
        
        
            Comprehensive diagnostic and repair procedures, suitable for both do-it-yourselfers and experienced mechanics
        
     
    
        
            Wiring Diagrams:
        
        
            Includes detailed wiring harnesses and electrical parts diagrams for TC, TXC, TE (USA), and TE/SMR models.
        
     
 
    
    
    
        
            Engine Type:
        
        
            Single-cylinder, 4-stroke (likely SOHC, though specific details vary by model displacement)
        
     
    
        
            Cooling System:
        
        
            Liquid-cooled (radiator and fan system typical for these models)
        
     
    
        
            Ignition System:
        
        
            Electronic ignition (details on CDI unit and components provided)
        
     
    
    
        
            Displacement Range:
        
        
            250cc to 510cc (covering TE250, TE310, TXC250, TC450, TXC450, SMR450, TC510, TE450, TE510, TXC510, SMR510)
        
     
    
    
        
            Carburetion Or Injection:
        
        
            Carburetor (Keihin for TC/TXC models), Throttle Body (Mikuni for TE/SMR models) - specific details would be in manual
        
     
 
    
    
    
        
            Oil Change Interval:
        
        
            Typically every 10-15 engine hours or annually, as detailed in the manual.
        
     
    
        
            Air Filter Cleaning:
        
        
            Frequent cleaning recommended, especially in dusty conditions (every few rides), as per manual guidance.
        
     
    
    
        
            Engine Oil Type:
        
        
            Full synthetic 4-stroke motorcycle oil, SAE 10W-50 or 15W-50 typically recommended (verify specific viscosity and API rating in manual).
        
     
    
        
            Coolant Type:
        
        
            Ethylene glycol-based coolant mixed with distilled water (50/50 ratio) recommended.
        
     
    
        
            Brake Fluid Type:
        
        
            DOT 4 or DOT 5.1 hydraulic brake fluid (verify specific type and DOT rating in manual).
        
     
    
        
            Transmission Oil Type:
        
        
            SAE 75W/90 or SAE 80W/90 gear oil (verify specific type and API rating in manual).
        
     
    
    
        
            Common Wear Items:
        
        
            Clutch plates, piston rings, valve guides, wheel bearings, chain and sprockets are common wear items on high-performance off-road motorcycles.
        
     
    
        
            Electrical Connections:
        
        
            Corrosion or loose connections in off-road environments can sometimes affect lighting or ignition systems.