Kawasaki KX250F Service Manual Repair 2009 KX 250F

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Tipo: Motorcycle

Proveedor:

SKU: 128534

Etiquetas: 2009 Kawasaki KX Series KX250F Motorcycle Motorcycles

Variantes de producto

Descripción

The 2009 Kawasaki KX250F is a high-performance motocross motorcycle engineered for competition. Featuring a powerful four-stroke engine and advanced suspension, this model is designed to excel in demanding off-road racing environments. Kawasaki's legacy in motocross is evident in the KX250F's continuously evolving design, focusing on engine performance, chassis dynamics, and suspension technology to maintain its competitive edge. This model is recognized for its race-winning capabilities and is a staple in the 250cc four-stroke motocross class. This comprehensive Factory Service Manual / Repair Manual provides detailed instructions for maintaining and repairing your 2009 Kawasaki KX250F. Covering everything from complete engine tear-down and rebuild to routine maintenance, troubleshooting, and technical specifications, this 382-page English-language guide is an essential resource. It includes in-depth information on all major systems, such as the engine, fuel system, transmission, suspension, brakes, and electrical system, along with detailed part diagrams and torque specifications. This manual is designed to empower owners and technicians to keep the KX250F in optimal condition for peak performance.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KX250F

Year:

Type:

Motocross Motorcycle

Engine Type:

Four-Stroke

👋 Introduction

Market Position

Segment:

High-performance motocross motorcycle

Competitive Analysis

Key Competitors:

Yamaha YZ250F, Honda CRF250R, KTM 250 SX-F

Key Features

Vehicle Focus:

Competition-bred, powerful four-stroke engine, advanced suspension

Manual Benefit:

Enables owners and technicians to perform all necessary maintenance and repairs to keep the KX250F in optimal condition

📋 Manual Details

Coverage Areas

Overall Coverage:

Complete tear down and rebuild

Key Sections:

Maintenance, Troubleshooting, Specifications, Diagrams

Page Count

Number Of Pages:

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

File Format:

Searchable:

Printable:

Saving Capabilities:

Yes (no restrictions)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine assembly, disassembly, inspection, and repair

Fuel System:

Carburetor (including pilot jet, main jet, mixture screw adjustments), fuel pump, fuel tank

Ignition System:

Stator, magneto, coil, spark plug, ignition timing

Transmission:

Clutch, primary reduction gear, gearbox, gearshift mechanism

Cooling System:

Radiator, coolant, hoses, water pump

Suspension:

Front forks (including oil viscosity, level, seals), rear shock absorber, linkage system, swingarm

Brakes:

Front and rear brake systems, caliper, master cylinder, brake pads, brake fluid specifications

Electrical System:

Wiring diagrams, battery, charging system (rectifier, regulator), lights, switches

Chassis And Bodywork:

Frame, handlebars, triple trees, plastics, seat, fenders, exhaust system, muffler

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication

Troubleshooting:

Diagnosis of common problems, error codes, 'no spark' issues, starting problems

Repair:

Detailed step-by-step instructions for engine, transmission, suspension, brakes, and electrical components

Rebuild:

Complete engine and component rebuild procedures

Installation:

Installation of various parts and components

Torque Specs:

Detailed torque specifications for all fasteners and critical components.

Troubleshooting Guide:

Comprehensive troubleshooting guide for various operational issues.

Technical Depth

Depth:

Comprehensive, covering all aspects from basic maintenance to full engine rebuilds

Visuals:

Includes pictures and part diagrams

Part Diagrams:

Includes detailed part diagrams for easy identification and ordering.

📊 Manual Specifications

File Format

Quality:

High-resolution, suitable for clear viewing and printing

Print Quality

Print Recommendation:

Printable for workshop use

Binding Type

Binding Type:

N/A (Digital PDF format)

Paper Type

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Configuration:

Single-cylinder, liquid-cooled, DOHC, four-valve

Bore X Stroke:

77.0 x 53.5 mm

Displacement:

249 cc

Compression Ratio:

12.5:1

Valve Clearance Intake:

0.04 – 0.08 mm (cold)

Valve Clearance Exhaust:

0.06 – 0.10 mm (cold)

Engine Oil Type:

SAE 10W-40, API SG or higher (specific viscosity depends on ambient temperature, consult manual for precise chart)

Performance

Horsepower:

Approx. 36-38 HP (at crankshaft, specific figure may vary)

Torque:

Approx. 24-25 Nm (at crankshaft, specific figure may vary)

Cylinder Material:

Aluminum alloy with plated bore

Fuel System

Carburetor Model:

Keihin FCR37 (flat-slide, four-stroke racing carburetor)

Fuel Type:

Unleaded gasoline (minimum 91 octane recommended)

Fuel Pump Type:

Electric diaphragm pump

Pilot Jet Size:

Consult manual for specific size and adjustment procedure.

Main Jet Size:

Consult manual for specific size and adjustment procedure.

Mixture Screw Turns:

Consult manual for factory setting and adjustment procedure.

🔧 Transmission

Standard

Type:

Constant-mesh, 5-speed sequential

Clutch:

Wet multi-disc

Features

Drive Train:

Chain drive

Transmission Oil Capacity:

0.65 Liters (for engine oil and transmission)

📐 Dimensions

Exterior

Length Overall:

2180 mm (85.8 in)

Width Overall:

800 mm (31.5 in)

Height Overall:

1265 mm (49.8 in)

Wheelbase:

1480 mm (58.3 in)

Ground Clearance:

335 mm (13.2 in)

Seat Height:

965 mm (38.0 in)

Weights

Curb Weight:

106.0 kg (233.7 lbs)

Fuel Tank Capacity:

8.0 Liters (2.1 US gal)

🛡️ Safety Features

Ratings

Safety Features:

Motorcycle specific safety considerations, handling, braking systems. No electronic rider aids typical of street bikes.

Active Features

Braking System:

Hydraulic disc brakes front and rear for responsive stopping power.

Passive Features

Frame Construction:

Lightweight and rigid chassis for stability and control.

💡 Technology Features

Infotainment

Infotainment Features:

N/A (This is a competition motocross bike, no infotainment system present).

Driver Assistance

Rider Assistance:

N/A (No electronic rider assistance systems like traction control or ABS are featured on this model).

🔧 Maintenance

Service Intervals

Oil Change:

Every 10-15 hours of riding, or annually. Consult manual for specific recommendations based on riding conditions.

Air Filter Cleaning:

Regularly, especially after dusty rides. Consult manual for detailed procedure.

Valve Adjustment:

As per manual schedule, typically every 20-30 hours or annually, depending on use.

Spark Plug Replacement:

As recommended by service manual, typically every 20-40 hours or based on inspection.

Chain Lubrication And Adjustment:

Regularly, based on riding conditions.

Fluid Specifications

Engine Oil Capacity With Filter:

1.0 Liters

Coolant Type:

High-quality ethylene glycol-based coolant with corrosion inhibitors, mixed 50/50 with distilled water.

Brake Fluid Type:

DOT 4

Fork Oil Viscosity:

Refer to manual, typically SAE 0W or 5W depending on desired damping characteristics.

Fork Oil Level:

Refer to manual for exact measurement (e.g., 100mm from top of inner tube with spring removed).

Known Issues

Common Problems:

While generally reliable, typical motocross maintenance concerns apply: carburetor tuning, suspension wear, clutch wear, and engine wear due to hard use. Specific issues might include jetting with altitude/temperature changes, fork seal leaks.

📚 Vehicle History

Brand Heritage

Kawasaki Legacy:

Kawasaki has a long and successful history in motocross racing, known for producing competitive and reliable off-road machines.

Model Evolution

Kx250F Development:

The KX250F has continuously evolved, focusing on engine performance, chassis dynamics, and suspension technology to remain at the forefront of the 250cc four-stroke motocross class.

Production

Production Era:

2009 model year

🏆 Awards & Recognition

Recognitions

Motorcycle Awards:

Kawasaki KX models frequently receive praise and awards from motorcycle publications for their performance, handling, and race-winning capabilities.