Years Covered:
2010, 2011, 2012, 2013, 2014, 2015
Product Name:
Kawasaki KLX110 KLX110L Complete Workshop Service Repair Manual 2010 2011 2012 2013 2014 2015 PDF Download
Target Audience:
Enthusiasts, home mechanics, independent repair shops working on Kawasaki KLX110/KLX110L models.
Value Proposition:
Offers significant cost savings compared to dealership service by enabling DIY repairs and maintenance. Provides authoritative, step-by-step guidance previously only available to professional technicians.
Accessibility:
Instant email delivery upon payment, accessible on PC, MAC, tablets, and smartphones.
Usability:
Easy-to-follow instructions, numerous pictures and diagrams for clarity.
Customer Assurance:
Customer Satisfaction Guaranteed.
Coverage Scope:
Complete Service and Repair Procedures, All Models/Engines/Trim/Transmissions Types Covered
Estimated Page Count:
Likely 300-600 pages (typical for comprehensive workshop manuals of this era and type; exact count not specified in product info)
Type:
Workshop Service Repair Manual
Language:
English (presumed based on product description)
Engine Systems:
Engine overhaul, carburetor system, ignition system, cooling system (air-cooled), lubrication system, exhaust system, fuel tank and lines, engine disassembly and reassembly.
Drivetrain Systems:
Clutch operation and adjustment, transmission inspection and repair, final drive (chain and sprockets) maintenance and replacement, gearbox diagnostics.
Chassis Systems:
Frame inspection, front fork (suspension) maintenance and seal replacement, rear shock absorber service and adjustment, steering system components, brake system (front disc, rear drum) overhaul, hydraulic brake lines, wheel bearings, and hubs.
Electrical Systems:
Wiring diagrams, lighting system (headlight, taillight, turn signals), battery maintenance and testing, starter system, ignition coil, CDI unit, rectifier/regulator, fuses.
Bodywork And Controls:
Seat removal and installation, handlebar and controls adjustment, footpegs, body panel removal and installation, decals, cables (throttle, clutch).
Maintenance:
Routine inspections, oil changes, filter replacements, chain lubrication and adjustment, brake pad inspection, tire pressure checks, spark plug service, air filter cleaning/replacement.
Repair:
Engine rebuilds, carburetor tuning and repair, transmission gear replacement, suspension overhaul, brake caliper servicing, electrical component testing and replacement, frame straightening (if applicable).
Troubleshooting:
Diagnostic charts for common problems (e.g., hard starting, poor performance, electrical faults), symptom-based troubleshooting guides.
Installation:
Installation of new parts, accessory installation (e.g., aftermarket exhausts, graphics).
Depth:
Comprehensive; covers everything from basic fluid changes and adjustments to full engine and transmission teardowns and rebuilds, including detailed diagnostic procedures.
File Type:
PDF (Portable Document Format)
Readability:
High quality, designed for clear viewing and printing. Works with Adobe Reader.
Print Capability:
Printable (individual pages, chapters, or entire manual)
Binding:
Not applicable (digital download format); user can print and bind as desired.
Recommended Paper:
Not applicable (digital download format); user can choose print paper type.
Type:
Four-stroke, SOHC, two-valve, single-cylinder
Displacement:
111 cc (Cubic Centimeters)
Bore X Stroke:
53.0 x 53.0 mm (typical for this engine family)
Cooling System:
Forced air cooling
Horsepower:
Approx. 8-10 HP (varies slightly by year and tune; specific figures often not published for off-road models)
Torque:
Approx. 7-8 lb-ft (varies slightly by year and tune)
Carburetor Type:
Mikuni VM22 (typical)
Fuel Type:
Unleaded gasoline
Fuel Capacity:
3.5 L (1.0 US gal; 0.8 Imp gal) (KLX110), 3.0 L (0.8 US gal; 0.7 Imp gal) (KLX110L)
Ignition System:
Digital CDI (Capacitor Discharge Ignition)
Transmission Type:
Manual clutch, 4-speed (KLX110L); Automatic clutch, 4-speed (KLX110 standard)
Optional Transmission:
N/A (main difference is clutch type)
Final Drive:
Chain drive, RK520SO (or equivalent) chain
Clutch Type:
Manual (KLX110L) or Automatic (KLX110)
Gear Ratios:
Specific ratios detailed within the manual for each gear.
Transmission Fluid:
SAE 10W-30 API SG or SH (typical specification; refer to manual for exact type and capacity)
Overall Length:
1730 mm (68.1 in) (KLX110L)
Overall Width:
770 mm (30.3 in) (KLX110L)
Overall Height:
1005 mm (39.6 in) (KLX110L)
Wheelbase:
1220 mm (48.0 in) (KLX110L)
Ground Clearance:
215 mm (8.5 in) (KLX110L)
Curb Weight:
79 kg (174.2 lbs) (KLX110L)
Dry Weight:
73 kg (160.9 lbs) (KLX110L)
Max Load:
Not explicitly stated, but designed for rider comfort and light off-road use.
Seat Height:
775 mm (30.5 in) (KLX110L)
Front Tire Size:
2.50-14 4PR (KLX110L)
Rear Tire Size:
3.00-12 4PR (KLX110L)
Front Brake Type:
Disc brake
Rear Brake Type:
Drum brake
Crash Test Results:
Not applicable for off-highway recreational vehicles in traditional automotive safety rating systems.
Braking System:
Hydraulic front disc brake, mechanical rear drum brake provide reliable stopping power.
Suspension:
Telescopic front fork and adjustable rear shock absorber provide stable handling.
Lighting:
Headlight, taillight, and brake light for visibility (where required/equipped).
Frame Construction:
Sturdy steel frame designed for off-road durability.
Engine Oil Change:
Every 1000 km or 6 months, whichever comes first (typical for this model; consult manual for exact interval).
Air Filter Cleaning:
Every 1000 km or as needed based on riding conditions (more frequent in dusty environments).
Spark Plug Replacement:
Every 6000 km (typical; refer to manual for specific plug type and gap).
Chain Lubrication:
Every 500 km or after washing/riding in wet conditions.
Valve Clearance Check:
Every 4000 km (typical; crucial for engine health).
Engine Oil:
SAE 10W-30, API SG or SH classification (e.g., KAWASAKI Genuine Motorcycle Oil).
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid (for front brake).
Engine Oil Capacity:
1.0 L (without filter replacement), 1.1 L (with filter replacement) (typical for KLX110/KLX110L).
Common Wear Items:
Tires, brake pads/shoes, chain and sprockets, clutch plates (especially on automatic models with heavy use).
Carburetor Tuning:
Can require periodic tuning, especially after modifications or prolonged storage. The manual covers proper adjustment.
Suspension Seals:
Fork seals can wear over time, leading to leaks. Manual provides replacement procedures.
Starting Issues:
Often related to carburetor cleanliness, spark plug condition, or battery charge. Manual offers troubleshooting steps.
Kawasaki Offroad:
Kawasaki has a long and successful history in off-road motorcycling, known for durable and performance-oriented dirt bikes and utility vehicles.
Klx Lineage:
The KLX series represents Kawasaki's line of versatile off-road motorcycles, with the KLX110 positioned as an entry-level, beginner-friendly model suitable for youth and recreational riders.
Klx110L Addition:
The 'L' designation typically signifies an updated version, often with minor enhancements like a manual clutch and possibly revised suspension or ergonomics for slightly more experienced riders or those transitioning from automatic transmissions.
Manufacturing Origin:
Primarily manufactured in Japan, although specific assembly locations may vary by market.
Industry Awards:
While specific awards for the 2010-2015 KLX110/KLX110L models aren't typically highlighted in sales literature, the KLX line generally receives praise for its reliability, ease of use, and suitability for entry-level riders in enthusiast reviews.
User Reviews:
Consistently rated highly by users for its durability, low maintenance costs, and fun factor, making it a popular choice for youth motocross and trail riding.
Emissions Certification:
Designed to meet relevant emissions standards for off-highway vehicles in its target markets (e.g., EPA, CARB in the US).