The Kawasaki Versys KLE650, produced for the 2010 and 2011 model years, represents the first generation of a versatile sportbike designed for adventure-touring. This model is powered by a 649 cc inline 4-cylinder engine, featuring fuel injection and liquid cooling, and is equipped with a 6-speed transmission. Its engineering emphasizes a blend of sportbike agility and touring comfort, making it suitable for a wide range of riding conditions. Known for its value and adaptability, the Versys line generally garners positive reception for its practical design and capabilities.
This comprehensive factory service repair manual provides in-depth coverage for the Kawasaki Versys KLE650 models from 2010-2011. It details essential service and repair procedures, covering all major systems including the fuel, cooling, engine top end, clutch, lubrication, crankshaft, transmission, wheels, tires, final drive, brakes, suspension, steering, frame, and electrical systems. The manual is designed to assist both do-it-yourself enthusiasts and professional mechanics in performing routine maintenance, complex repairs, and troubleshooting, ensuring the vehicle remains in optimal working condition.
Generation:
First Generation (EX650A)
Target Audience:
Do-it-yourselfers and experienced mechanics
Value Proposition:
Inexpensive way to keep the vehicle working properly, saving money on mechanic costs
Format Advantage:
Digital PDF format is more convenient and less expensive than traditional paper manuals
Completeness:
COMPLETE official full factory service repair manual, no extra fees, no expiry dates
Usability:
Easy to use, allows users to learn and repair different parts of the vehicle
Versatility:
Printable pages for use in garage/workshop, protected from damage by keeping digital copy
Primary Coverage:
Service, Repair, Workshop
Technical Areas Listed:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix
All Styles Covered:
Yes, indicated to cover all styles of the specified model years.
Page Count Estimate:
Hundreds of pages (specific count not provided, but indicative of comprehensive coverage)
Manual Type:
Official Full Factory Service Repair Manual
Accessibility:
Compatible with Windows and Mac, accessible via web browser on any computer or mobile device
Engine Systems:
Top End, Lubrication, Cooling, Fuel System
Drivetrain Systems:
Clutch, Transmission, Final Drive
Chassis Systems:
Wheels/Tires, Brakes, Suspension, Steering, Frame
Electrical Systems:
Comprehensive coverage of the electrical system
Repair Procedures:
Step-by-step instructions based on complete disassembly
Maintenance Procedures:
Routine maintenance, standard maintenance tasks
Diagnostic Procedures:
Implicitly included with repair instructions and troubleshooting
Engine Rebuilding:
Covers engine disassembly, inspection, repair, and reassembly.
Suspension Adjustment:
Details on adjusting front forks and rear shock settings.
Electrical Troubleshooting:
Includes wiring diagrams and guidance for diagnosing electrical faults.
Depth Of Coverage:
Complete, detailed information from disassembly to reassembly
Visual Aids:
Hundreds of photos and illustrations
Searchability:
Likely text-searchable within the PDF
Printability:
Fully printable, allowing users to print specific pages or the entire manual
Binding Type:
Digital (PDF) - no physical binding
Paper Type:
N/A (Digital Format)
Software Requirements:
Adobe PDF Reader, Winzip (free)
Update Information:
N/A (This is a specific product listing, not a versioned software)
Engine Type:
Inline 4-Cylinder, DOHC, 16-Valve
Displacement:
649 cc (39.6 cu in)
Bore X Stroke:
83.0 x 60.0 mm (3.27 x 2.36 in)
Horsepower:
Approximately 64 hp @ 8000 rpm (Model specific variation may exist)
Torque:
Approximately 44 lb-ft @ 7000 rpm (Model specific variation may exist)
Fuel Delivery:
Fuel Injection (DFI)
Fuel Type:
Unleaded gasoline
Cooling Method:
Liquid-cooled
Transmission Type:
6-speed constant mesh, return type
Clutch Type:
Wet, multi-disc, cable operated
Final Drive Type:
Sealed chain
Length:
2,150 mm (84.6 in)
Height:
1,315 mm (51.8 in)
Curb Weight:
Approximately 212 kg (467.4 lbs)
Fuel Tank Capacity:
19 L (5.0 US gal)
Crash Test Ratings:
N/A (Motorcycle - ratings not applicable in the same way as automobiles)
Braking System:
Dual front disc brakes, Single rear disc brake. ABS may be an optional feature depending on market and specific model variant.
Lighting System:
Dual headlights, LED taillight
Dashboard Display:
Digital speedometer, analog tachometer, fuel gauge, gear position indicator, clock, trip meters, indicator lights.
ABS:
Optional Anti-lock Braking System (ABS) available on some models/markets.
Connectivity Features:
N/A (Basic motorcycle electronics)
Oil Change Interval:
Refer to manual for specific mileage/time interval, typically 6,000-7,500 miles or annually.
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment is critical.
Spark Plug Replacement:
Refer to manual for specific mileage interval, typically around 15,000-20,000 miles.
Engine Oil Type:
JASO MA certified 10W-40 or 20W-50 motorcycle oil (specific viscosity may vary based on ambient temperature).
Coolant Type:
Ethylene glycol-based antifreeze coolant mixed with distilled water (typically 50/50 ratio).
Common Wear Items:
Tires, brake pads, chain and sprockets, clutch plates (depending on usage).
Potential Electrical Issues:
While not extensively documented as common, checking wiring harnesses and connectors for corrosion or damage is good practice, especially in varied weather conditions.
Manufacturer History:
Kawasaki Heavy Industries Motorcycle & Engine division has a long history of producing high-performance motorcycles across various segments.
Versys Lineage:
The Versys line, introduced in 2007, is designed as a versatile sportbike with adventure-touring capabilities, blending elements of sportbikes, touring bikes, and dirt bikes.
Production Location:
Japan (typical for Kawasaki motorcycles)
Model Awards:
Specific awards for the 2010-2011 model are not prominently publicized, but the Versys line is generally well-regarded for its value and versatility in its class.
