Market Segment:
Mid-size utility ATV, catering to recreational riders, farmers, and light industrial use
Competitors:
Polaris Sportsman 500, Can-Am Outlander 400, Yamaha Grizzly 450, Kawasaki Brute Force 450
Value Proposition:
Provides robust capability and reliable performance for its class, often at a competitive price point
Manual Advantage:
Offers detailed factory-backed technical information essential for proper maintenance and repair, maximizing longevity and performance
Engine:
Detailed diagnostics, repair, and overhaul procedures for all engine components
Fuel System:
Fuel pump, injectors, carburetor (if applicable), fuel lines, fuel tank maintenance and repair
Cooling System:
Radiator, fan, coolant flow, thermostat, water pump servicing
Ignition System:
Spark plugs, ignition coils, CDI unit, timing adjustments
Transmission:
CVT (Continuously Variable Transmission) inspection, clutch service, belt replacement, gearbox maintenance
Drivetrain:
Driveshafts, differentials, axle boots, U-joints, chain/belt drive (if applicable)
Suspension:
Front and rear suspension components, shocks, A-arms, bushings, alignment procedures
Steering:
Handlebar assembly, tie rods, steering rack, linkage, power steering system (if equipped)
Brakes:
Hydraulic brake system, calipers, master cylinder, brake lines, pads, rotors, bleeding procedures
Electrical System:
Battery, charging system (stator, regulator/rectifier), starter motor, lighting, wiring diagrams, sensors, ECU
Body And Frame:
Frame inspection, body panels, fenders, racks, seat, handlebars
Wheels And Tires:
Tire pressure, wheel bearings, mounting procedures
Preventative Maintenance:
Regular service checks, lubrication points, filter replacement intervals
Troubleshooting:
Diagnostic charts and flowcharts for common problems and system failures
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair
Rebuild Instructions:
Complete engine and transmission overhaul instructions
Component Testing:
Specifications and methods for testing electrical components, sensors, and mechanical parts
Torque Specifications:
Precise torque values for all fasteners and critical components
Depth:
Comprehensive factory-level technical detail, suitable for professional mechanics and experienced DIY enthusiasts
Diagnostics:
Advanced diagnostic procedures, including electrical schematics and fault code interpretation
Revisions:
Includes all updates and technical service bulletins (TSBs) issued by the manufacturer for the covered model years
Engine Type:
4-stroke, Single-cylinder, SOHC
Displacement:
Approximately 443cc (exact specification may vary slightly by model year revision)
Bore X Stroke:
Refer to manual for precise specifications, typically around 92mm x 82mm
Cooling System:
Liquid-cooled
Horsepower:
Typically in the range of 25-30 HP (exact figure not provided in product description)
Torque:
Refer to manual for specific torque output figures
Fuel Delivery:
Likely Electronic Fuel Injection (EFI) for 2010-2012 models, confirm with manual for specific carburetor vs. EFI
Fuel Type:
Unleaded gasoline
Oil Type:
Refer to manual for specific API service classification (e.g., SG, SH, SJ or higher) and viscosity grade (e.g., 10W-40, 20W-50)
Oil Capacity:
Refer to manual for exact oil capacity including filter replacement
Oil Change Interval:
Refer to manual for specific mileage/hour intervals (typically every 100-200 hours or annually)
Air Filter Cleaning:
Regular inspection and cleaning/replacement recommended, frequency depends on operating conditions
Spark Plug Replacement:
Refer to manual for recommended interval (typically every 1000-2000 miles or as needed based on condition)
Brake Fluid Flush:
Recommended every 1-2 years to maintain optimal braking performance
Cv Belt Inspection:
Crucial inspection at regular intervals, especially before demanding use
Engine Oil Grade:
Refer to manual for specific viscosity and API rating (e.g., SAE 10W-40 API SG or higher)
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Common Wear Items:
CVT belt, wheel bearings, bushings, brake pads are common wear items on ATVs of this era.
Electrical Connections:
Corrosion in electrical connectors can be a common issue in off-road environments; manual provides schematics for diagnosis.