Polaris 600 RUSH 2010-2012 Workshop Service Manual

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Tipo: Snowmobile

Proveedor:

SKU: 78835

Etiquetas: 2010 2011 2012 600 RUSH Polaris Powersports Rush Models Snowmobile Snowmobiles

Variantes de producto

Descripción

The Polaris 600 RUSH, produced for the model years 2010, 2011, and 2012, represents a significant offering in the powersports industry. Built upon Polaris's heritage of innovation, the RUSH platform, known for its ProRide rear suspension system, was engineered to deliver enhanced rider comfort and superior handling. These snowmobiles are powered by a robust 599cc liquid-cooled, 2-stroke, 2-cylinder engine, typically producing between 120-130 horsepower, and feature a Continuously Variable Transmission (CVT) for optimal power delivery. The model's design prioritizes performance and reliability, making it a capable machine for various snow conditions and riding styles. This comprehensive workshop service manual provides essential information for the maintenance and repair of your Polaris 600 RUSH snowmobile. It covers a wide array of systems, including detailed procedures for the engine, drivetrain, electrical components, chassis, suspension, steering, and track systems. Owners and technicians will find step-by-step instructions for scheduled maintenance, diagnostic troubleshooting, and complete overhauls. The manual also includes crucial technical specifications, fluid recommendations, and torque values, ensuring that all service work is performed to manufacturer standards, thereby maintaining the vehicle's performance and longevity.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

600 RUSH

Model Years:

2010, 2011, 2012

Codes

Engine Code:

600cc (specific engine designation not provided in product info, but typically twin-cylinder, two-stroke for this era)

👋 Introduction

Market Position

Target Audience:

Owners and independent service technicians performing maintenance and repairs on Polaris 600 RUSH snowmobiles.

Competitive Analysis

Value Proposition:

Provides dealership-level repair and maintenance information for DIY enthusiasts and independent shops, enabling cost savings and quality service.

Key Features

Manual Features:

Comprehensive coverage, detailed procedures, diagnostic information, inclusion of proprietary component manufacturer instructions.

Proprietary Components:

Inclusion of manufacturer's instructions for proprietary components ensures accuracy and adherence to design specifications.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive repair and overhaul for Polaris 600 RUSH 2010-2012 models.

Page Count

Page Count Estimate:

Likely 400-800 pages (typical for a complete workshop manual covering multiple years and extensive systems).

Manual Type

Manual Type:

Workshop Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine repair, overhaul, fuel system, ignition system, lubrication system, exhaust system.

Drivetrain Systems:

Transmission disassembly and assembly, drive clutch, driven clutch, chaincase.

Electrical Systems:

Complete electrical system diagnostics, wiring diagrams, component testing, lighting, ignition system.

Chassis And Body:

Body panel removal and installation, suspension systems, steering components, brakes, track system.

Suspension Systems:

Front and rear suspension (ProRide), shock absorber servicing, spring adjustments, and component replacement.

Steering Systems:

Handlebars, steering post, tie rods, spindles, and ski alignment procedures.

Track And Drive Systems:

Track inspection, tension adjustment, drive sprockets, and idler wheel maintenance.

Cooling System:

Radiator, coolant lines, thermostat, and fan operation (if equipped). Cleaning and flushing procedures.

Procedures Included

Maintenance Procedures:

Scheduled maintenance, tune-ups, fluid changes, filter replacements, belt inspections.

Diagnostic Procedures:

Troubleshooting guides, symptom-based diagnostics, component testing procedures.

Repair Procedures:

Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.

Special Tool Procedures:

Identification and usage instructions for specialized Polaris tools required for certain repairs.

Troubleshooting Engine:

Detailed troubleshooting steps for starting issues, misfires, power loss, and overheating.

Troubleshooting Electrical:

Wiring diagrams for all electrical circuits, fault code diagnosis (if applicable), and component testing.

Torque Specifications:

Crucial torque values for all critical fasteners to ensure correct assembly and prevent component failure.

Technical Depth

Depth Of Coverage:

Covers basic maintenance to complete engine and transmission overhaul, including diagnostic procedures.

Engine Rebuild:

Comprehensive instructions for engine disassembly, inspection, measurement of wear, and reassembly of internal components (pistons, rings, crankshaft, seals).

Transmission Overhaul:

Detailed procedures for clutch servicing, gearbox inspection, and chaincase rebuild if applicable.

📊 Manual Specifications

File Format

File Format:

Searchability:

PDF format typically allows for text searching of keywords for quick information retrieval.

Print Quality

Printability:

Yes, printable pages.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 2-stroke, 2-cylinder

Engine Displacement:

599cc (approximate, based on '600' designation)

Performance

Horsepower Range:

Typically in the 120-130 HP range for this engine configuration in this era.

Fuel System

Fuel Delivery:

Fuel Injection (EFI) or Carbureted (specific to exact RUSH variant, manual will detail).

Carburetor Specifications:

If carbureted, the manual will provide details on carburetor type (e.g., Mikuni VM Series), jetting, float levels, and tuning procedures.

🔧 Transmission

Standard

Transmission Type:

CVT (Continuously Variable Transmission) with Polaris' P-85/P-90 primary clutch and an Arctic Cat/Polaris compatible driven clutch.

Optional

Gear Ratios:

Variable ratios controlled by clutch engagement and belt speed, specific ratios detailed within the manual.

Features

Clutch Servicing:

Detailed procedures for primary and driven clutch maintenance, alignment, and calibration.

📐 Dimensions

Exterior

Track Dimensions:

Standard track lengths and widths for RUSH models (e.g., 136" x 15" x 1.25"/1.375" depending on configuration - manual will specify).

Weights

Dry Weight:

Approximately 450-470 lbs (specific weight varies by configuration - manual will detail).

🛡️ Safety Features

Ratings

Safety Standards:

Adherence to industry safety standards for snowmobile operation and maintenance.

Active Features

Braking System:

Hydraulic disc brake system with detailed inspection and service procedures.

Passive Features

Ignition Safety:

Kill switch and tether cord operation and maintenance.

💡 Technology Features

Infotainment

Instrument Cluster:

Digital or analog instrument cluster displaying speed, RPM, fuel level, and potentially other diagnostics. Manual will detail sensor testing and calibration.

Driver Assistance

None:

This era of snowmobiles did not feature advanced driver-assistance systems.

Connectivity

None:

No integrated connectivity features typical of modern vehicles.

🔧 Maintenance

Service Intervals

Initial Break In:

Specific break-in procedures for new or rebuilt engines, detailed in the manual.

Oil Change Interval:

Recommended intervals for 2-stroke oil changes and lubrication points, typically based on mileage or operating hours.

Clutch Maintenance:

Regular inspection and cleaning of drive and driven clutches, belt inspection and replacement intervals.

Fluid Specifications

2 Stroke Oil:

Specific Polaris 2-stroke oil type and viscosity recommendations (e.g., VES 2-stroke oil).

Coolant Type:

Antifreeze/coolant type and mixture ratio for the liquid-cooled engine.

Chaincase Oil:

Specific oil type and viscosity for the chaincase lubrication.

Brake Fluid:

Type of hydraulic brake fluid (e.g., DOT 4) and bleeding procedures.

Known Issues

Typical Wear Items:

Drive belts, sliders, hyfax, track components, suspension bushings, and carburetor or fuel injector cleaning are common maintenance items for this age of snowmobile.

Engine Considerations:

Proper oil/fuel mixture and avoiding overheating are critical for 2-stroke engine longevity. Manual will provide specific diagnostic steps for common engine problems.

Suspension Wear:

Premature wear of suspension components, particularly the sliders and shocks, due to operating conditions. Manual will guide replacement.

📚 Vehicle History

Brand Heritage

Polaris History:

Polaris is a long-standing manufacturer in the powersports industry, known for its innovation in snowmobiles and other off-road vehicles.

Model Evolution

Rush Platform:

The RUSH platform, introduced around 2007-2008, was a significant development for Polaris, featuring a ProRide rear suspension system designed for improved rider comfort and handling.

Production

Manufacturing Location:

Polaris snowmobiles are typically manufactured in the United States, primarily in Roseau, Minnesota.