Kawasaki KLX110 - KL110L 2010-2014 Service Manual

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Tipo: Motorcycle

Proveedor:

SKU: 50434

Etiquetas: 2010 2011 2012 2013 2014 Kawasaki KL110L KLX Series KLX110 Motorcycle Motorcycles

Variantes de producto

Descripción

This manual pertains to the KLX110, model code KL110L, produced between 2010 and 2014. As a beginner-friendly, entry-level off-road motorcycle, the KLX110 is engineered for ease of operation and rider confidence, making it an ideal choice for new riders, younger enthusiasts, and recreational off-road use. Built upon a simple, robust, and easily maintainable platform, it offers a reliable experience for learning and enjoyment, embodying a heritage in durable and performance-oriented off-road vehicles. This comprehensive service, workshop, and repair manual provides detailed information for maintaining and repairing the KLX110. It covers essential areas including the engine, chassis, electrical system, braking system, and suspension, offering step-by-step procedures for maintenance, troubleshooting, and repair. With hundreds of pages of diagrams and illustrations, this manual is an indispensable resource for owners and technicians to ensure the longevity and optimal performance of the KLX110, detailing everything from routine oil changes to complex engine diagnostics.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KLX110

Model Code:

KL110L

Year Range:

2010-2014

👋 Introduction

Market Position

Vehicle Segment:

Beginner-friendly, entry-level off-road motorcycle / mini bike

Target Audience:

New riders, younger riders, recreational off-road enthusiasts, pit bike users.

Competitive Analysis

Key Competitors:

Honda CRF110F, Yamaha TT-R110E, Suzuki DR-Z110 (older models).

Key Features

Platform Focus:

Simple, robust, and easy-to-maintain platform for learning and recreational riding.

Ease Of Use:

Designed for ease of operation and rider confidence.

Manual Value Proposition:

Provides essential factory-backed information for owners and mechanics to maintain and repair the KLX110L effectively, ensuring longevity and optimal performance.

📋 Manual Details

Coverage Areas

Manual Type:

Service Manual / Workshop Manual / Repair Manual

Language:

English

Format:

PDF Download

Page Count:

Compatibility:

All Versions of Windows & Mac

Software Requirements:

Adobe PDF Reader

📖 Manual Coverage

Systems Covered

Primary Systems:

Engine, Chassis, Electrical System, Braking System, Suspensions, Power Supply, Cooling System, Bodywork

Engine Coverage:

Engine from vehicle removal and installation, engine internal components, lubrication system, piston, cylinder, valve mechanism, camshaft, crankshaft, cylinder head, cylinder block, all engine-related diagnostics and repairs.

Electrical System Coverage:

Wiring diagrams, ignition system, lighting system, starting system, charging system, battery, fuses, relays, troubleshooting electrical faults.

Chassis Coverage:

Frame, swingarm, steering system, wheel bearings, drive chain, spokes, general chassis maintenance and inspection.

Suspension Coverage:

Front fork (telescopic), rear shock absorber, spring rates, damping adjustments, fork seal replacement, shock absorber servicing.

Braking System Coverage:

Front and rear brakes (likely drum or disc depending on specific sub-model variants), brake shoe/pad replacement, caliper service, brake fluid bleeding, brake lever/pedal adjustment.

Cooling System Coverage:

Although typically air-cooled for this class, may cover any associated components or diagnostics if applicable.

Bodywork Coverage:

Fairings, fenders, seat, fuel tank (if applicable), plastic components, removal and installation procedures.

Procedures Included

Maintenance Procedures:

Regular scheduled maintenance, oil changes, filter replacements, chain lubrication and adjustment, spark plug inspection and replacement, valve clearance adjustment.

Troubleshooting Procedures:

Systematic diagnostic procedures for common and uncommon issues, fault identification, electrical troubleshooting guides.

Repair Procedures:

Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.

Diagnostic Procedures:

Detailed diagnostic flowcharts and procedures for identifying mechanical and electrical problems.

Special Tool Usage:

Identification and usage instructions for specialized tools required for specific repair or maintenance tasks.

Technical Depth

Depth Of Information:

Comprehensive diagnostic, repair, and maintenance information as used by professional technicians. Includes detailed diagrams and step-by-step instructions for complete rebuilds and advanced troubleshooting.

Diagrams And Illustrations:

Hundreds of pages of diagrams, schematics, and detailed illustrations for accurate repair and assembly.

📊 Manual Specifications

File Specifications

File Format:

Print Quality:

High-resolution, suitable for printing

Searchable Text:

Likely searchable (depends on OCR quality of original PDF)

Binding Type:

N/A (Digital PDF Download)

Paper Type:

N/A (Digital PDF Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, four-stroke, SOHC, two-valve, single-cylinder

Displacement:

112 cc (6.8 cubic inches)

Bore X Stroke:

Approx. 53.0 x 49.0 mm

Compression Ratio:

Approx. 9.5:1

Performance

Horsepower:

Approximately 7.0 - 7.5 HP (estimated, varies by tuning and year)

Torque:

Approximately 6.0 - 6.5 lb-ft (estimated, varies by tuning and year)

Fuel System

Fuel Delivery:

Carbureted (likely Keihin or similar, specific model may vary)

Carburetor Size:

Likely around 20mm or 22mm

Fuel Type:

Unleaded gasoline

Fuel Capacity:

Approx. 1.0 gallon (3.8 Liters)

🔧 Transmission

Standard

Transmission Type:

Semi-automatic (Automatic clutch with manual shifting)

Number Of Gears:

4-speed

Optional

Optional Transmission:

N/A (typically a single transmission option for this model)

Features

Clutch Type:

Automatic centrifugal clutch

Transmission Fluid Type:

Specific motorcycle transmission oil or suitable API GL-1 or GL-3 gear oil (refer to manual for exact specification).

📐 Dimensions

Exterior

Overall Length:

Approx. 67.9 inches (1725 mm)

Overall Width:

Approx. 29.3 inches (745 mm)

Overall Height:

Approx. 40.4 inches (1025 mm)

Wheelbase:

Approx. 45.9 inches (1165 mm)

Ground Clearance:

Approx. 8.3 inches (210 mm)

Weights

Dry Weight:

Approx. 167.5 lbs (76 kg)

Curb Weight:

Not typically specified for this model, but would include all fluids.

Wheels Tires

Front Tire Size:

2.50-14 4PR

Rear Tire Size:

3.00-12 4PR

Front Wheel Size:

14-inch

Rear Wheel Size:

12-inch

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Off-road motorcycles are not subject to the same automotive safety rating standards as street vehicles).

Active Features

Active Safety Features:

Responsive braking system (drum or disc), stable chassis geometry, predictable handling.

Passive Features

Passive Safety Features:

Durable frame construction, protective bodywork, rider-centric ergonomics for control.

💡 Technology Features

Infotainment

Infotainment Systems:

N/A (This is a basic off-road motorcycle with no infotainment systems).

Driver Assistance

Driver Assistance Features:

N/A (No electronic driver assistance features typically found on this type of vehicle).

Connectivity

Connectivity Features:

N/A (No connectivity features).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Recommended every 1,000 km (600 miles) or 6 months (refer to manual for exact specification).

Air Filter Cleaning Interval:

Recommended every 600 km (370 miles) or 6 months, or more frequently in dusty conditions.

Spark Plug Inspection Interval:

Recommended every 2,000 km (1,200 miles) or 12 months.

Valve Clearance Adjustment:

Recommended every 4,000 km (2,500 miles) or 24 months.

Chain Lubrication And Adjustment:

Recommended every 500 km (300 miles) or after washing/wet riding.

Fluid Specifications

Engine Oil Type:

SAE 10W-40 API SG or higher, JASO MA.

Engine Oil Capacity:

Approx. 0.8 L (0.85 US qt) without filter change, 0.9 L (0.95 US qt) with filter change.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid (refer to manual for exact specification).

Known Issues

Common Issues:

Potential for carburetor jetting issues in different altitudes/temperatures, chain wear, clutch adjustment needs, general wear and tear on suspension components from off-road use. The manual will detail how to diagnose and rectify these.

📚 Vehicle History

Brand Heritage

Kawasaki Heritage:

Kawasaki has a long and successful history in motorcycle manufacturing, particularly in off-road and performance segments with models like the KX and KLR series.

Model Evolution

Klx110 Lineage:

The KLX110 platform has been a popular choice for youth and entry-level riders since its introduction, with incremental updates over the years focusing on reliability and rider feedback.

Production

Production Location:

Typically manufactured in Japan or other Kawasaki global production facilities.

Market Introduction Year:

The KLX110 was initially introduced in 2002, with the KL110L variant representing specific updates for the 2010-2014 model years.

🏆 Awards & Recognition

Recognitions

Motorcycle Awards:

Specific awards for the KLX110L model years are not widely publicized, but Kawasaki's off-road lineup is consistently recognized for durability and performance in its class.