Target Audience:
Professional technicians and experienced DIY mechanics with basic electrical and mechanical knowledge.
Download Availability:
Instant Download
Content Comparison:
Corresponds to factory service manual content, covering topics typically found in both owner's and service manuals.
Benefit:
Empowers owners to make informed decisions about maintenance and repairs, providing factory-trained technician knowledge.
Caution:
Recommends avoiding complex repairs without basic knowledge to prevent unsafe conditions; essential to use a repair manual.
Engine:
Complete engine overhaul, diagnostics, tuning, fuel system, lubrication system, cooling system (air-cooled), ignition system, exhaust system.
Drivetrain:
Clutch operation and adjustment, transmission disassembly and assembly, gear shift mechanism, final drive (chain).
Chassis And Suspension:
Frame inspection and repair, front fork service and overhaul, rear shock absorber replacement, swingarm lubrication and adjustment, wheel bearings, steering stem bearings.
Brakes:
Front and rear brake system inspection, pad replacement, fluid bleeding, caliper service, brake lever and pedal adjustment.
Electrical System:
Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), ignition system components (spark plug, CDI unit), lighting system, switches, fuses.
Body And Fittings:
Seat removal and installation, fuel tank removal and installation, fender replacement, handle bar adjustment, control cable routing and adjustment.
Maintenance:
Scheduled maintenance checks, oil changes, filter replacements, chain lubrication and adjustment, tire pressure checks, bolt torque specifications.
Troubleshooting:
Diagnostic charts for common problems, identification of potential causes and solutions for engine performance issues, electrical faults, and mechanical malfunctions.
Repair:
Step-by-step instructions for disassembly, cleaning, inspection, repair, and reassembly of all major vehicle components.
Installation:
Procedures for installing genuine Kawasaki parts and approved accessories.
Depth:
Comprehensive, covering from basic owner maintenance to in-depth professional technician repairs, including detailed specifications and diagrams.
Engine Type:
Air-cooled, 4-stroke, SOHC, 2-valve Single Cylinder
Displacement:
112 cc (6.8 cubic inches)
Bore X Stroke:
53.0 x 53.0 mm (2.1 x 2.1 inches)
Carburetor:
Keihin PB20 (typically)
Fuel Type:
Unleaded Gasoline (91 octane recommended)
Ignition System:
Digital CDI
Lubrication Type:
Forced lubrication, wet sump
Engine Oil Specifications
Recommended Oil Viscosity:
SAE 10W-40 (API SG or higher)
Oil Filter Part Number:
Kawasaki 16097-0001 (or equivalent, verify for specific year)
Oil Capacity With Filter:
Approx. 0.8 L (0.8 US qt)
Transmission Type:
4-speed, constant mesh, return shift
Clutch Type:
Wet, multi-disc
Transmission Oil Specifications
Recommended Transmission Oil:
SAE 10W-40 (API SG or higher, same as engine oil for this model)
Features:
N/A (This is a utility/off-road focused motorcycle, lacking typical automotive infotainment systems).
Features:
N/A (No electronic driver assistance systems are featured on this model).
Engine Management:
Basic CDI ignition system, no advanced electronic engine management.
Oil Change Interval:
Every 1,000 km (600 miles) or 6 months, whichever comes first (refer to manual for exact intervals).
Air Filter Cleaning:
Every 500 km (300 miles) or as needed based on operating conditions.
Spark Plug Inspection:
Every 1,000 km (600 miles) or annually.
Chain Adjustment Lubrication:
Every 500 km (300 miles) or as needed.
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Carburetor Tuning:
Minor carburetor adjustments may be needed over time due to varying fuel qualities or operating conditions.
Clutch Wear:
Like any clutch, prolonged aggressive use can lead to wear and require adjustment or replacement.
Chain And Sprockets:
Regular maintenance is crucial to prevent premature wear of the chain and sprockets.
Engine Oil Drain Plug:
15 Nm (1.5 kgf-m, 11 ft-lb) - verify in manual
Front Axle Nut:
34 Nm (3.5 kgf-m, 25 ft-lb) - verify in manual
Rear Axle Nut:
59 Nm (6.0 kgf-m, 43 ft-lb) - verify in manual
Kawasaki Legacy:
Kawasaki has a long-standing reputation for producing reliable and performance-oriented motorcycles, including a strong presence in the off-road and dual-sport segments.
Klx Lineage:
The KLX series is known for its off-road capabilities, with the KLX110 positioned as a beginner-friendly, small-displacement model suitable for youth riders and casual trail use.
Manufacturing Origin:
Primarily manufactured in Japan, with potential assembly in other global locations.