Kawasaki KLX110 2010-2014 Workshop Service Manual Repair

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Tipo: Motorcycle

Proveedor:

SKU: 84568

Etiquetas: 2010 2011 2012 2013 2014 Kawasaki KLX Series KLX110 Motorcycle Motorcycles

Variantes de producto

Descripción

The Kawasaki KLX110 is a versatile and reliable off-road motorcycle, manufactured for the model years 2010 through 2014. Known for its robust engineering and the legacy of Kawasaki's off-road prowess, this model is designed as an entry-level dirt bike, ideal for recreational riding and trail exploration. It features an air-cooled, 111 cc four-stroke engine with an automatic clutch and a 4-speed transmission, providing a user-friendly experience for younger riders and beginners. Its high-tensile steel frame and practical drum brakes contribute to its reputation for durability and manageable performance in various off-road conditions. This comprehensive workshop service manual provides all necessary information for the maintenance, repair, and overhaul of the Kawasaki KLX110 (2010-2014). It covers every aspect of the motorcycle, including detailed engine disassembly and assembly, fuel system servicing, ignition system diagnostics, transmission and drivetrain maintenance, suspension and brake system upkeep, and the electrical system. The manual includes routine maintenance procedures, step-by-step repair instructions, troubleshooting guides, and essential technical specifications such as fastener torque values. Designed for professional technicians and experienced DIY enthusiasts, this manual ensures the longevity and optimal performance of your KLX110.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KLX110

Model Years Covered:

2010, 2011, 2012, 2013, 2014

Product Type:

Workshop Service Manual / Repair Manual

Delivery Method:

Instant Download

👋 Introduction

Market Position

Target Audience:

Professional motorcycle technicians and experienced DIY enthusiasts.

Key Features

Content Quality:

Authoritative information directly from the manufacturer's service departments.

Usability:

Provides ability to print specific sections, keeping the digital file clean.

Competitive Analysis

Comparable Models:

Competes with other entry-level dirt bikes like the Yamaha TT-R110E and Honda CRF110F.

📋 Manual Details

Coverage Areas

Primary Coverage:

All aspects of repair, maintenance, troubleshooting, and overhaul for the Kawasaki KLX110 (2010-2014).

Page Count

Estimated Page Count:

Hundreds of pages (specific number not provided in product info, but indicated as substantial).

Manual Type

Type:

Factory Original Workshop Service Manual

Alternative Names:

Service Manual, Repair Manual, Workshop Manual, Factory Service Manual, Full Service Repair Manual.

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, disassembly, assembly, tuning, and diagnostics.

Fuel System:

Carburetor adjustment, cleaning, and overhaul; fuel lines and tank inspection.

Ignition System:

Spark plug specifications, ignition timing, CDI unit testing.

Transmission:

Clutch operation, adjustment, and replacement; gearbox maintenance and repair.

Drivetrain:

Chain adjustment, lubrication, and replacement; sprocket inspection.

Suspension:

Front fork disassembly, inspection, and servicing; rear shock absorber maintenance.

Brakes:

Brake pad inspection and replacement; brake fluid bleeding and system maintenance.

Electrical System:

Wiring diagrams, component testing, battery maintenance, lighting system.

Chassis And Bodywork:

Frame inspection, handlebar, seat, and body panel removal/installation.

Procedures Included

Routine Maintenance:

Periodic maintenance charts, oil changes, filter replacements, chain adjustments.

Step By Step Repairs:

Detailed instructions for all repair and component replacement procedures.

Troubleshooting:

Diagnostic flowcharts and symptom-based troubleshooting guides.

Overhaul Procedures:

Complete rebuild instructions for major components like the engine.

Wiring Diagrams:

Comprehensive electrical system wiring schematics.

Engine Disassembly Assembly:

Detailed instructions for complete engine breakdown and reassembly.

Suspension Adjustment:

Guidance on adjusting front fork pre-load and damping (if applicable).

Tire And Wheel Service:

Information on tire inspection, replacement, and wheel balancing (if applicable).

Cable And Linkage Adjustment:

Instructions for throttle, clutch, and brake cable adjustments.

Fastener Torque Specifications:

Crucial torque values for critical fasteners to ensure proper assembly and safety.

Technical Depth

Depth:

Suitable for professional technicians and advanced DIY mechanics.

Diagnostic Capabilities:

Includes troubleshooting guides to diagnose common and uncommon problems.

📊 Manual Specifications

File Format

File Type:

Print Quality

Printability:

Full Printable

Zoom Functionality

Zoom Capability:

Zoom IN/OUT enabled

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

Requirements

Software Requirements:

Adobe PDF Reader, WinRAR (for potential archive extraction)

Compatibility

Operating Systems:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, four-stroke, SOHC, two-valve single cylinder

Engine Details

Displacement:

111 cc

Bore X Stroke:

53.0 x 50.6 mm

Compression Ratio:

9.5:1

Fuel System

Carburetor:

Keihin PB20

Ignition

Ignition Type:

Lubrication

Lubrication System:

Forced lubrication (wet sump)

Performance

Horsepower:

Not explicitly stated in product info, but typically around 8-10 HP for this class.

Torque:

Not explicitly stated in product info, but geared towards low-end torque for off-road use.

🔧 Transmission

Standard

Transmission Type:

4-speed return, automatic clutch

Features

Clutch Type:

Wet, multi-disc

📐 Dimensions

Exterior

Overall Length:

1650 mm (65.0 in)

Overall Width:

750 mm (29.5 in)

Overall Height:

1005 mm (39.6 in)

Wheelbase:

1170 mm (46.1 in)

Ground Clearance:

220 mm (8.7 in)

Seat Height:

750 mm (29.5 in)

Front Tire Size:

2.50-14 4PR (typical)

Rear Tire Size:

3.00-12 4PR (typical)

Weights

Curb Weight:

81 kg (178.6 lbs)

🛡️ Safety Features

Ratings

Safety Features Design:

Designed for off-road use; emphasis on rider control and maneuverability.

Active Features

Braking System:

Front and rear drum brakes for controlled stopping power.

Passive Features

Frame Construction:

High-tensile steel semi-double cradle frame for rigidity.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Off-road motorcycle, no electronic infotainment features).

Driver Assistance

Driver Assistance Systems:

N/A (Off-road motorcycle, no electronic driver assistance features).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific mileage/time intervals (typically 1000-3000 km or 6-12 months).

Air Filter Cleaning:

Frequent cleaning recommended, especially in dusty conditions.

Chain Maintenance:

Regular cleaning, lubrication, and tension adjustment are critical.

Fluid Specifications

Engine Oil Type:

SAE 10W-40 API SG or higher, JASO MA certified motorcycle oil.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid (ensure compatibility as specified).

Gear Oil Type:

Specific gear oil as per manual; often same as engine oil for shared transmission/engine lubrication.

Fluid Capacities

Engine Oil Capacity:

Approximately 0.95 L (1.0 US qt) when filter is not removed; 1.1 L (1.2 US qt) when filter is removed.

Known Issues

Common Wear Items:

Clutch plates, brake shoes, chain and sprockets, air filter, spark plug.

Carburetor Tuning:

May require periodic adjustments or cleaning due to use and fuel quality.

Preventive Maintenance

Importance Of Manual:

Adhering to the manual's maintenance schedule is crucial for longevity and performance.

📚 Vehicle History

Brand Heritage

Kawasaki Legacy:

Kawasaki has a long-standing reputation for producing robust and reliable off-road motorcycles, including the KLX lineage known for its versatility.

Model Evolution

Klx110 Positioning:

The KLX110 is positioned as an entry-level and youth-oriented dirt bike, designed for recreational riding, trail riding, and beginner competition.

Production

Manufacturing Origin:

Typically manufactured in Japan or other Kawasaki global facilities.

🏆 Awards & Recognition

Recognitions

Model Reputation:

The KLX110 is widely recognized as a reliable and fun entry-level dirt bike for younger riders and beginners.