vAprilia SXV RXV 450 550 2010 Factory Service Repair Manual

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The SXV 450, RXV 450, SXV 550, and RXV 550 models from 2010 represent a pinnacle of performance in the dual-sport and supermoto segments. Powered by potent liquid-cooled, V-twin engines...

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Tipo: Motorcycle

Proveedor:

SKU: 73323

Etiquetas: 2010 450 550 Aprilia Misc Motorcycle Motorcycles RXV SXV

Variantes de producto

Descripción

The SXV 450, RXV 450, SXV 550, and RXV 550 models from 2010 represent a pinnacle of performance in the dual-sport and supermoto segments. Powered by potent liquid-cooled, V-twin engines with displacements of 449.8 cc or 549.4 cc, these motorcycles offer impressive horsepower and torque, catering to enthusiast riders who demand versatility and cutting-edge engineering. An Italian manufacturer with a rich racing heritage, has infused these machines with a focus on agility, control, and a thrilling riding experience, making them stand out in a competitive market. This comprehensive factory service repair manual provides complete guidance for the maintenance and repair of your SXV/RXV 450 and 550 models. Covering all essential systems, including the engine, fuel, ignition, cooling, transmission, frame, suspension, brakes, and electrical components, this manual details routine maintenance, troubleshooting procedures, and in-depth repair instructions. With hundreds of pages of information, including technical specifications, torque values, and disassembly/reassembly guides, it serves as an indispensable resource for owners and technicians alike to ensure the optimal performance and longevity of these high-performance motorcycles.

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

SXV 450 / RXV 450 / SXV 550 / RXV 550

Year:

Codes

Model Code 450:

A0221 (SXV/RXV 450)

Model Code 550:

A0220 (SXV/RXV 550)

👋 Introduction

Market Position

Market Segment:

High-performance supermoto and enduro motorcycles.

Competitive Analysis

Key Competitors:

KTM EXC/SMR series, Husqvarna SM/TE series, Beta RR series.

Key Features

Vehicle Type:

Dual-sport/Supermoto

Target Audience:

Enthusiast riders seeking performance and versatility, requiring detailed technical support.

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete factory service and repair

Page Count

Estimated Page Count:

Hundreds

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English (Typical for Aprilia factory manuals)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete disassembly, inspection, repair, and reassembly of 450cc and 550cc V-twin engines.

Fuel System:

Fuel injection system (throttle bodies, injectors, fuel pump, pressure regulator), fuel lines, and tank.

Ignition System:

Ignition coils, spark plugs, ECU, wiring diagrams.

Cooling System:

Radiator, cooling fan, water pump, coolant hoses, thermostat.

Exhaust System:

Exhaust headers, catalytic converter (if applicable), mufflers, lambda sensors.

Transmission:

Gearbox (clutch, gears, bearings, shifting mechanism), chain drive, sprockets.

Frame And Suspension:

Frame inspection and repair, front fork (internal components, adjustments), rear shock absorber, swingarm, linkage system.

Wheels And Tires:

Wheel bearing replacement, tire fitting and balancing, rim specifications.

Braking System:

Front and rear brake calipers, master cylinders, brake lines, fluid bleeding procedures, disc specifications.

Electrical System:

Battery, charging system (alternator, regulator/rectifier), starter motor, lighting, fuses, relays, wiring diagrams for all circuits.

Bodywork And Trim:

Fairing removal and installation, seat, fuel tank cover, fenders, graphics.

Controls:

Handlebar, levers (clutch, brake), footpegs, throttle control, shift lever.

Procedures Included

Maintenance:

Routine checks, lubrication, filter replacement, spark plug replacement, chain adjustment, oil changes.

Troubleshooting:

Diagnostic procedures for common and uncommon faults, fault code interpretation (if applicable).

Repair:

Step-by-step repair instructions for all major and minor components.

Disassembly Reassembly:

Detailed guides for complete component and vehicle teardown and rebuild.

Torque Specifications:

Precise torque values for all critical fasteners and components.

Technical Depth

Depth Of Information:

Comprehensive, from basic checks to full engine rebuilds and electrical system diagnostics.

📊 Manual Specifications

File Format

File Format Detail:

Digital PDF, allows for searching and selective printing.

Print Quality

Print Quality Recommendation:

High resolution for clear diagrams and text; printable for workshop use.

Binding Type

Binding Type For Print:

Spiral-bound or three-ring binder recommended for lay-flat use.

Paper Type

Paper Type For Print:

Heavy-duty, laminated paper recommended for durability in a workshop environment.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, V-twin, liquid-cooled

Displacement 450:

449.8 cc

Displacement 550:

549.4 cc

Bore Stroke 450:

84 mm x 81 mm

Bore Stroke 550:

95 mm x 76.5 mm

Compression Ratio:

Approx. 12.5:1 (Varies slightly by model variant)

Valvetrain:

DOHC, 4 valves per cylinder

Performance

Horsepower 450 Approx:

Approx. 60-65 HP (at crankshaft)

Horsepower 550 Approx:

Approx. 65-70 HP (at crankshaft)

Torque 450 Approx:

Approx. 45-50 Nm (at crankshaft)

Torque 550 Approx:

Approx. 55-60 Nm (at crankshaft)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) - Keihin throttle bodies

Fuel Type:

Unleaded gasoline, minimum 95 octane recommended

🔧 Transmission

Standard

Transmission Type:

6-speed sequential manual

Features

Clutch Type:

Hydraulic wet multi-plate clutch

Final Drive:

Chain drive

📐 Dimensions

Weights

Dry Weight 450 Approx:

Approx. 134 kg (295 lbs)

Dry Weight 550 Approx:

Approx. 136 kg (300 lbs)

Fuel Tank Capacity:

7.5 Liters (1.98 US gal)

🛡️ Safety Features

Ratings

Safety Rating Context:

As a performance motorcycle, formal crash safety ratings like automobiles are not applicable. Focus is on rider active safety systems.

Active Features

Braking System:

High-performance hydraulic disc brakes, often with radial-mount calipers.

Suspension:

Fully adjustable USD front forks and adjustable rear monoshock for optimal handling and road holding.

Passive Features

Frame Design:

Trellis frame and high-quality suspension components contribute to stability and control.

💡 Technology Features

Infotainment

Infotainment System:

Not applicable for this performance-oriented model; focus is on mechanical and electronic systems.

Driver Assistance

Driver Assistance Features:

No electronic rider aids like ABS or traction control are standard on this model. Rider skill is paramount.

Connectivity

Connectivity Features:

Not applicable.

Electronics

Engine Control Unit (ECU) manages fuel injection and ignition timing.

Instrumentation:

Digital instrument cluster displaying speed, RPM, odometer, trip meters, and warning lights.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000 - 5,000 km (1,800 - 3,000 miles) or annually, refer to manual for exact schedule.

Air Filter Cleaning:

Inspect every 1,000 km (600 miles), clean or replace as needed based on conditions.

Spark Plug Replacement:

Recommended every 6,000 - 10,000 km (3,700 - 6,200 miles).

Chain Adjustment Lubrication:

Check tension and lubricate every 500 km (300 miles) or after riding in wet conditions.

Fluid Specifications

Engine Oil Type:

API SG or higher, JASO MA certified, SAE 10W-40 synthetic motorcycle oil recommended.

Engine Oil Capacity:

Approx. 1.7 Liters (1.8 US qt) with filter change.

Coolant Type:

Ethylene glycol-based antifreeze mixture with de-ionized water (50/50 ratio).

Brake Fluid Type:

DOT 4 or DOT 5.1 hydraulic brake fluid.

Known Issues

Common Wear Items:

Clutch plates, wheel bearings, fork seals, fuel pump components can be wear items requiring diligent maintenance.

Engine Heat Management:

V-twin engines can run warm; ensuring cooling system is in perfect condition is crucial.

Electrical Connections:

Corrosion or loose connections on high-vibration motorcycles can lead to intermittent electrical issues; regular inspection recommended.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing, particularly in Grand Prix and off-road disciplines.

Model Evolution

Sxv Rxv Lineage:

The SXV/RXV line represented Aprilia's foray into the high-performance supermoto and dual-sport segments, utilizing their powerful V-twin engine technology.

Production

Production Period General:

SXV/RXV models were produced through various iterations from the mid-2000s into the early 2010s.

🏆 Awards & Recognition

Recognitions

Award Status:

While specific awards for the 2010 model are not widely publicized, Aprilia motorcycles are generally recognized for their racing pedigree and performance engineering.