The 2010 Arctic Cat 550 TRV is a versatile all-terrain vehicle designed for both recreational trail riding and utility tasks, featuring a robust 545cc liquid-cooled engine and a comfortable 2-up seating configuration. This model, part of the TRV Series (2008-2011), offers a 4-stroke, SOHC, 4-valve engine with electronic fuel injection for reliable performance. Its engineering emphasizes durability and capability, with independent front and rear suspension, a selectable 2WD/4WD system with front differential lock, and substantial towing capacity, making it a capable choice for various outdoor adventures and work requirements.
This comprehensive workshop repair and service manual provides detailed guidance for the maintenance and repair of your 2010 Arctic Cat 550 TRV. It covers all essential systems, including the engine, fuel, ignition, cooling, drive train, suspension, steering, brakes, and electrical components, offering step-by-step procedures for disassembly, reassembly, troubleshooting, and diagnostics. The manual is designed to assist owners, mechanics, and technicians in performing routine maintenance, scheduled servicing, and complex repairs, ensuring the longevity and optimal performance of the vehicle.
Generation Name:
TRV Series (2008-2011)
Model Code:
Likely based on the 550 platform, TRV designation indicates a 2-up seating configuration.
Market Position:
The Arctic Cat 550 TRV (2010) positioned itself as a versatile, value-oriented 2-up ATV designed for recreational trail riding, utility tasks, and light-duty work. It competed with models from Yamaha, Polaris, and Can-Am, often emphasizing its robust chassis and capable 2-up seating.
Competitive Analysis:
Key competitors included the Polaris Sportsman 500 Touring, Yamaha Grizzly 550 (though typically 1-up in this era), and Can-Am Outlander MAX 500. The TRV model specifically targeted riders needing passenger capacity without the higher cost of larger displacement models.
Key Features:
2-up seating with dedicated passenger footrests and backrest, Automatic CVT transmission with engine braking, Independent Front and Rear Suspension (IFPS), Digital instrumentation, 2WD/4WD with front differential lock, Robust steel chassis, Towing capacity.
Coverage Areas:
Complete workshop repair and service
Page Count:
Not specified in product description. Typically 300-500+ pages for full workshop manuals.
Manual Type:
Workshop Repair Service Manual
Language:
English (implied by primary user base and product description)
Systems Covered:
Engine (top and bottom end), Fuel System, Ignition System, Cooling System, Drive Train (CVT, front differential, rear differential), Suspension (front and rear), Steering, Brakes (hydraulic, parking), Electrical System (wiring diagrams, lighting, accessories), Frame, Bodywork, Chassis components, Diagnostic procedures.
Procedures Included:
Routine maintenance, scheduled servicing, component disassembly and reassembly, troubleshooting, diagnostic testing, repair procedures, specifications, torque values, adjustments, electrical system diagnosis, performance tuning (where applicable).
Technical Depth:
Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers everything from basic checks to complete engine rebuilds and complex electrical troubleshooting.
File Format:
Portable Document Format (PDF)
Print Quality:
High-resolution, designed for clear printing of diagrams, schematics, and text.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Engine Type:
4-stroke, SOHC, 4-valve
Engine Displacement:
545cc
Bore X Stroke:
92 mm x 81.7 mm
Cooling System:
Liquid-cooled
Horsepower:
Estimated 30-35 HP (typical for this displacement class at the time).
Torque:
Not explicitly stated, but sufficient for trail riding and moderate towing.
Fuel Induction:
Electronic Fuel Injection (EFI) with Mikuni throttle body (likely).
Fuel Type:
Unleaded gasoline, 87 octane or higher recommended.
Oil Type:
API SG or higher, SAE 10W-40 Synthetic Motorcycle Oil recommended.
Oil Capacity:
Approx. 2.2 Liters (2.3 US Quarts) with filter change.
Transmission Type:
Automatic Continuously Variable Transmission (CVT) with engine braking.
Drive Modes:
2WD / 4WD with front differential lock (selectable).
Clutch System:
Arctic Cat's Auto-Clutch and Drive System.
Gear Reduction:
High and Low range, Reverse.
Cvtf Fluid Type:
Arctic Cat's recommended CVT Fluid or equivalent (e.g., Amsoil CVT Fluid).
Cvtf Capacity:
Approximately 0.5 Liters (0.53 US Quarts).
Overall Length:
Approx. 85.6 inches (2174 mm)
Overall Width:
Approx. 46 inches (1168 mm)
Overall Height:
Approx. 47.5 inches (1207 mm)
Wheelbase:
Approx. 50 inches (1270 mm)
Ground Clearance:
Approx. 10.2 inches (259 mm)
Front Rack Capacity:
Approx. 100 lbs (45 kg)
Rear Rack Capacity:
Approx. 200 lbs (90 kg)
Dry Weight:
Approx. 647 lbs (293 kg)
Towing Capacity:
Approx. 1,050 lbs (476 kg)
Tongue Weight Capacity:
Approx. 105 lbs (48 kg)
Safety Ratings:
N/A (ATVs are not subject to automotive crash test ratings like NHTSA or IIHS).
Active Safety Features:
Engine braking via CVT, Front differential lock for enhanced traction, Hydraulic disc brakes on all wheels, Hand-operated brake levers, Foot-operated parking brake.
Passive Safety Features:
Integrated passenger grab handles and backrest, Sturdy frame construction, Footwells with guards, Operator safety training recommended.
Infotainment Features:
Digital gauge cluster with speedometer, odometer, trip meter, tachometer, fuel gauge, clock, gear indicator, 2WD/4WD indicator, coolant temperature warning light, oil pressure warning light.
Driver Assistance Features:
Electronic fuel injection for optimized performance and throttle response, Engine braking.
Connectivity Features:
Accessory power outlets (typically 12V DC).
Initial Service:
First service typically at 20 hours or 1 month (break-in service: oil change, filter check, adjustments).
Regular Maintenance:
Oil and filter change every 100 hours or 6 months. Air filter cleaning/replacement every 50 hours. Spark plug replacement every 100 hours. CVT belt inspection every 50 hours.
Engine Oil Viscosity:
SAE 10W-40 Synthetic Motorcycle Oil
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water. Recommended: Arctic Cat Antifreeze.
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid.
Gear Oil Front Differential:
Arctic Cat ACT Gear Lube or SAE 80W-90 Hypoid Gear Oil.
Gear Oil Rear Differential:
Arctic Cat ACT Gear Lube or SAE 80W-90 Hypoid Gear Oil.
Engine Oil Capacity W Filter:
2.2 L (2.3 US qt)
Common Issues:
CVT belt wear and overheating if under heavy load or with poor ventilation, potential for starter solenoid issues, occasional electrical connector corrosion in wet environments, rear differential seal leaks on some units.
Brand Heritage:
Arctic Cat has a long history in powersports, originating from snowmobiles and expanding into ATVs and UTVs. Known for robust engineering and performance-oriented designs.
Model Evolution:
The 550 TRV built upon the successful 500cc platform, adding the 'TRV' (Touring, Rider Vehicle) designation to signify its 2-up capability. It was part of Arctic Cat's expansion into the utility and recreational ATV market.
Production Location:
Typically manufactured in Thief River Falls, Minnesota, USA.
Wheel Type:
Steel or Aluminum alloy (depending on trim/options).
Bolt Pattern:
Likely 4x110 mm or 4x137 mm (standard for many Arctic Cat models).
Front Tire Size:
Typically 25x8-12
Rear Tire Size:
Typically 25x10-12
Recommended Tire Pressure:
Approx. 5-7 PSI (refer to manual for specific adjustments based on load and terrain).
Front Brake Type:
Dual hydraulic disc brakes with dual-piston calipers.
Rear Brake Type:
Single hydraulic disc brake with dual-piston caliper and integrated parking brake mechanism.
Brake Controls:
Left hand lever for front brakes, Right hand lever for rear brakes, Foot pedal for parking brake.
Front Suspension Type:
Double A-arm, independent front suspension (IFPS).
Front Shock ABSorbers:
Adjustable spring preload.
Rear Suspension Type:
Arctic Ride Control (ARC) fully independent rear suspension.
Rear Shock ABSorbers:
Adjustable spring preload.
Front Suspension Travel:
Approx. 8 inches (203 mm)
Rear Suspension Travel:
Approx. 9 inches (229 mm)
Headlights:
Dual Halogen headlights.
Taillights:
LED taillight and brake light.
Additional Lighting:
Integrated handlebar-mounted auxiliary lights (on some models/trims).
Frame Type:
Double-cradle, railed steel frame.
Body Material:
Durable, impact-resistant plastic body panels.
