2010 Harley Davidson ULTRA Classic ELECTRA GLIDE FLHTCU Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Electra Glide Ultra Classic Model Code: FLHTCU Year: 2010 Codes Chassis Variant: FLHTCU 👋 Introduction Market Position Segment: Flagship touring motorcycle Target Audience:...

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Tipo: Motorcycle

Proveedor:

SKU: 521645

Etiquetas: 2010 Harley Davidson Misc Motorcycle Motorcycles ULTRA Classic ELECTRA GLIDE FLHTCU

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Descripción

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Electra Glide Ultra Classic

Model Code:

FLHTCU

Year:

Codes

Chassis Variant:

FLHTCU

👋 Introduction

Market Position

Segment:

Flagship touring motorcycle

Target Audience:

Long-distance touring riders, those seeking premium comfort and features

Competitive Analysis

Competitors:

Other major touring motorcycles from brands like Honda (Gold Wing), Indian (Roadmaster), BMW (K 1600 GTL)

Key Features

Comfort And Convenience:

Extensive fairings, integrated storage, cruise control, premium seating, ample luggage capacity

Engine Performance:

Torque-rich Twin Cam V-twin engine for relaxed cruising and effortless passing power

Technology Integration:

Integrated audio system, infotainment features, and electronic systems

📋 Manual Details

Coverage Areas

Primary Coverage:

2010 Harley-Davidson FLHTCU Ultra Classic Electra Glide

Engine Coverage:

Twin Cam 103

Electrical System Coverage:

Full electrical schematics, diagnostics, and component testing

Chassis Suspension Coverage:

Front fork, rear suspension, frame

Braking System Coverage:

Front and rear brakes, hydraulic systems

Bodywork Fairings Coverage:

Fairings, saddlebags, tour-pak, trim components

Fuel System Coverage:

Fuel injection, fuel pump, injectors, lines

Exhaust System Coverage:

Exhaust pipes, mufflers, catalytic converter

Wheel Tire Coverage:

Wheel bearing service, tire replacement, balancing

Comfort Features Coverage:

Cruise control, audio system, climate control

Page Count

Estimated Pages:

Approximately 700-900 pages (typical for comprehensive service manuals)

Manual Type

Type:

Service and Repair Manual

Purpose:

Comprehensive guide for maintenance, troubleshooting, and repair

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, internal component inspection and replacement (pistons, rings, valves, crankshaft, camshafts)

Fuel Ignition System:

EFI system diagnostics, fuel pump, injectors, throttle body, ignition timing, spark plugs

Transmission Clutch:

Primary drive, transmission gears, clutch assembly, hydraulic clutch system

Electrical System:

Wiring diagrams, charging system, starting system, lighting, ignition, ECM, instrument cluster, diagnostic codes (DTCs)

Chassis And Suspension:

Frame inspection, front fork service, rear shock absorber replacement, wheel bearings, steering head bearings

Braking System:

Brake fluid flush, caliper service, master cylinder overhaul, ABS system diagnostics

Body And Trim:

Fairing removal and installation, saddlebag and tour-pak mounting, seat service, windshield replacement

Exhaust System:

Exhaust pipe replacement, muffler mounting, gasket replacement

Comfort And Accessories:

Cruise control system diagnostics, audio system troubleshooting, CB radio, intercom system

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and changes

Troubleshooting:

Diagnostic procedures for common and uncommon problems, fault code interpretation

Repair Overhaul:

Step-by-step instructions for component disassembly, repair, and reassembly

Diagnostics:

Procedures for using diagnostic tools, reading error codes, sensor testing

Adjustments:

Cable adjustments, suspension settings, idle speed adjustments

Wiring Diagrams:

Detailed electrical schematics for all circuits

Torque Specifications:

Precise torque values for all fasteners

Technical Depth

Depth:

Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds

Detail Level:

Detailed step-by-step instructions with accompanying diagrams and illustrations

Diagnostic Focus:

Emphasis on troubleshooting using Harley-Davidson's diagnostic protocols and tools (e.g., Digital Technician)

📊 Manual Specifications

File Format

Compatibility:

Optimized for Adobe Acrobat Reader; ensures accurate display of images and graphics.

Print Quality

Resolution:

High-resolution PDF for clear, readable text and sharp images/diagrams

Searchability:

Likely contains searchable text, allowing quick navigation to specific topics

Binding Type

Binding:

Digital (PDF) - No physical binding

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 103 V-twin

Displacement:

103 cubic inches (1690 cc)

Bore X Stroke:

3.875 in. x 4.38 in. (98.4 mm x 111.1 mm)

Compression Ratio:

9.1:1

Performance

Horsepower:

Approximately 75-80 HP (estimated, actual figures vary)

Torque:

Approximately 95-100 lb-ft @ 3000-3500 RPM (estimated, actual figures vary)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Premium unleaded gasoline, minimum 91 octane

Fluid Capacity

Engine Oil Capacity:

4.0 US qt (3.8 L)

Transmission Oil Capacity:

1.0 US qt (0.95 L)

🔧 Transmission

Standard

Transmission Type:

6-speed Cruise Drive

Clutch Type:

Clutched, 9-plate, wet

Features

Gear Ratios:

1st: 9.593, 2nd: 6.650, 3rd: 4.938, 4th: 3.851, 5th: 3.112, 6th: 2.790

Fluid Specifications

Transmission Fluid:

Harley-Davidson Formula + Transmission/Primary Chaincase Lubricant or equivalent (e.g., Syn3)

📐 Dimensions

Exterior

Length:

103.1 in. (2619 mm)

Height:

64.6 in. (1641 mm)

Width:

37.0 in. (940 mm)

Wheelbase:

63.5 in. (1613 mm)

Ground Clearance:

5.1 in. (130 mm)

Weights

Dry Weight:

856 lbs (388 kg)

Gvwr:

1360 lbs (617 kg)

Cargo

Saddlebag Capacity:

Approximately 2.26 cu ft (64 L)

Tour Pak Capacity:

Approximately 2.26 cu ft (64 L) including passenger backrest

Fuel Capacity

Fuel Tank Capacity:

6.0 US gal (22.7 L)

🛡️ Safety Features

Ratings

Crash Safety Ratings:

Motorcycle safety is primarily rider responsibility; no formal NCAP equivalent for motorcycles.

Active Features

Braking System:

Linked Brembo disc brakes with optional ABS (Anti-lock Braking System)

Lighting:

Halogen headlight, LED tail light and brake lights, auxiliary passing lamps

Passive Features

Chassis Stability:

Stable chassis geometry for high-speed cruising and touring

Passenger Restraints:

N/A (Motorcycle)

Cruise Control:

Standard electronic cruise control for rider fatigue reduction

💡 Technology Features

Infotainment

Audio System:

Integrated Harman Kardon 40-watt per channel, 5.25-inch fairing speakers, AM/FM radio, CD player, CB/Weather Band, and passenger controls.

Display:

Analog gauges with a multi-function display for audio, navigation (if equipped), and vehicle information.

Driver Assistance

Cruise Control:

Electronic cruise control

Connectivity

Auxiliary Input:

MP3 input jack for connecting external audio devices.

Diagnostics

Diagnostic Tools:

Manual details procedures for using Harley-Davidson's proprietary diagnostic systems like the Digital Technician.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles (8,000 km) or 12 months

Primary Chaincase Lubricant Change:

Every 10,000 miles (16,000 km) or 12 months

Transmission Fluid Change:

Every 20,000 miles (32,000 km) or 24 months

Spark Plug Replacement:

Inspect at 10,000 miles (16,000 km), replace as needed

Air Filter Cleaning:

Inspect every 5,000 miles (8,000 km), clean or replace as needed

Brake Fluid Flush:

Every 24 months, regardless of mileage

Fluid Specifications

Engine Oil Type:

Harley-Davidson Genuine SYN3 (SAE 20W-50 Full Synthetic) or equivalent API CI-4 rated synthetic motorcycle oil.

Brake Fluid Type:

DOT 4 (check manual for specific Harley-Davidson recommendation)

Fork Oil Type:

Harley-Davidson Genuine Fork Lube or equivalent (e.g., Spectro Dyna HD) - Viscosity may vary, consult manual.

Known Issues

Common Wear Items:

Clutch plates, brake pads, tires, wheel bearings, fork seals

Twin Cam 103 Considerations:

While generally reliable, some earlier Twin Cam engines could experience oil pressure issues or cam chain tensioner wear; the 2010 models typically had updated components.

Electrical Connectors:

Corrosion on electrical connectors, especially in humid environments, can lead to intermittent issues.

📚 Vehicle History

Brand Heritage

Brand Origin:

Founded in Milwaukee, Wisconsin, USA in 1903

Legacy:

Iconic American motorcycle manufacturer with a long history of innovation and performance

Model Evolution

Electra Glide Lineage:

The Electra Glide line dates back to 1965, evolving from the FL Duo-Glide, and has been a cornerstone of Harley-Davidson's touring offerings.

Twin Cam Engines:

The Twin Cam engine platform was introduced in 1999, offering increased displacement and torque compared to its predecessor, the Evolution engine.

Production

Manufacturing Location:

Typically manufactured in York, Pennsylvania, and Milwaukee, Wisconsin, USA.

🏆 Awards & Recognition

Recognitions

Model Recognition:

Consistently recognized as a top-tier touring motorcycle for comfort, features, and long-distance capability.

Ratings

Rider Satisfaction:

High rider satisfaction ratings within the touring motorcycle segment.