Kawasaki KLX 250 SA 2010 Workshop Service Manual

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Tipo: Motorcycle

Proveedor:

SKU: 84769

Etiquetas: 2010 Kawasaki KLX 250 SA KLX Series Motorcycle Motorcycles

Variantes de producto

Descripción

This manual covers the KLX 250 SA, a versatile dual-sport motorcycle produced in 2010. Building on a heritage of producing reliable and performance-oriented machines, the KLX line is recognized for its off-road capability and adaptability. This particular model features a liquid-cooled, four-stroke, 249cc single-cylinder engine with Digital Fuel Injection (DFI) and a 6-speed transmission, designed for both trail riding and general use. Its robust construction and thoughtful engineering ensure a dependable and enjoyable riding experience, whether for daily commuting or exploring more adventurous terrain. This comprehensive Workshop Service Manual provides detailed information for maintaining and repairing the KLX 250 SA 2010. It covers all major systems, including the engine, transmission, electrical system, chassis, and bodywork, with in-depth procedures for routine maintenance, troubleshooting, and complete overhauls. The manual is designed to assist mechanical technicians and experienced DIY enthusiasts by offering dealer-level information, special tool identification, and systematic diagnostic guides, ultimately enabling professional-quality service and ensuring the longevity and optimal performance of the motorcycle.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KLX 250 SA

Year:

Model Variant:

Codes

Manual Product Code:

KLX250SA2010

👋 Introduction

Market Position

Target Audience:

Mechanical technicians, experienced DIY enthusiasts.

Competitive Analysis

Advantage:

Provides dealer-level information and procedures, enabling professional quality service and cost savings for owners.

Key Features

Emphasis:

Highlights special aspects of the KLX 250 SA 2010, safety warnings, cautions, and notes.

Manual Purpose:

To help owners get the best value from their Kawasaki KLX 250 SA 2010 and perform repairs knowledgeably.

📋 Manual Details

Coverage Areas

Primary Coverage:

Kawasaki KLX 250 SA 2010

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual

Language

Language:

English

Format

File Format:

Delivery Method:

Fast and Free Electronic Delivery via Email.

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive engine repair, overhaul, tuning, lubrication, fuel system, ignition, exhaust.

Transmission:

Detailed procedures for transmission disassembly, assembly, and repair.

Electrical System:

Complete coverage of the electrical system, including wiring diagrams, component testing, and troubleshooting.

Bodywork:

Procedures for body panel removal and installation, adjustments, and general body maintenance.

Chassis:

Includes details on suspension, steering, brakes, wheels, and tires.

Fuel System Details:

Detailed component descriptions, calibration, troubleshooting, and cleaning of fuel injection system.

Ignition System Details:

Ignition timing, coil testing, sensor diagnostics, CDI unit troubleshooting.

Lubrication System Details:

Oil pump inspection, oil cooler (if applicable), oil filter replacement, lubrication circuit analysis.

Exhaust System Details:

Muffler removal/installation, catalytic converter (if applicable), exhaust pipe maintenance.

Proprietary Components:

Includes instructions for proprietary components, referencing manufacturer specifications for optimal understanding and performance.

Engine And Transmission:

Extensive coverage for engine and transmission disassembly and reassembly for in-depth repair.

Procedures Included

Maintenance:

Routine maintenance, servicing, tune-ups.

Repair:

Diagnostic and repair procedures for all major components and systems.

Overhaul:

Detailed overhaul procedures for engine and transmission.

Removal Installation:

Step-by-step instructions for removal and installation of various components.

Assembly Disassembly:

Procedures for assembly and disassembly of all major assemblies.

Troubleshooting:

Systematic troubleshooting guides for common and uncommon faults, including electrical and mechanical issues.

Technical Depth

Depth:

Advanced diagnostics, complete rebuilds, proprietary component repair, in-depth system analysis.

Diagnostic Tools:

References specialized Kawasaki tools (identified by part numbers) and standard automotive diagnostic practices.

Special Tools:

Lists and illustrates specific Kawasaki special tools required for certain adjustments and repairs, e.g., torque wrenches, measurement tools.

Information Reliability:

States that the manual provides the most reliable information.

📊 Manual Specifications

File Format

Quality:

High-resolution PDF for clarity and readability.

Print Quality

Printability:

Yes, fully printable.

Binding Type

Binding:

Digital (PDF Download) - No physical binding.

Paper Type

Paper:

Not applicable (Digital format).

⚙️ Engine Specifications

Primary Engine

Type:

Liquid-cooled, four-stroke, DOHC, four-valve single cylinder

Performance

Displacement:

249cc

Bore X Stroke:

72.0 x 61.2 mm (2.83 x 2.41 in)

Compression Ratio:

11.0:1

Fuel System

Type:

Digital Fuel Injection (DFI) with two 34mm Keihin throttle bodies

Ignition

System:

Digital CDI

Lubrication

System:

Forced lubrication, wet sump

🔧 Transmission

Standard

Type:

6-speed, return shift

Optional

Optional Transmissions:

N/A (Standard single transmission configuration)

Features

Clutch Type:

Wet, manual clutch

📐 Dimensions

Exterior

Length:

2,175 mm (85.6 in)

Width:

810 mm (31.9 in)

Height:

1,190 mm (46.9 in)

Wheelbase:

1,430 mm (56.3 in)

Ground Clearance:

255 mm (10.0 in)

Seat Height:

865 mm (34.1 in)

Weights

Curb Weight:

Approximately 132 kg (291 lbs)

Fuel Capacity:

7.7 L (2.0 US gal)

🛡️ Safety Features

Ratings

Crash Test Results:

Not applicable for this type of motorcycle; manual emphasizes safety precautions during maintenance and operation.

Active Features

Braking System:

Front: Semi-floating petal disc, dual-piston caliper. Rear: Petal disc, dual-piston caliper. (Manual details inspection and maintenance).

Passive Features

Lighting:

Halogen headlamp, LED taillight. (Manual covers bulb replacement and electrical checks).

💡 Technology Features

Infotainment

Features:

Basic instrumentation cluster (speedometer, tachometer, odometer, trip meter, fuel gauge, indicator lights).

Driver Assistance

Assistance Features:

N/A (No electronic rider aids like ABS or traction control on this model).

Connectivity

Connectivity Features:

N/A (No Bluetooth or smartphone integration).

🔧 Maintenance

Service Intervals

Oil Change:

Refer to manual for specific mileage or time intervals (e.g., every 3,000-6,000 km or 6-12 months).

Air Filter Cleaning:

Check at regular intervals, clean or replace as needed (manual specifies frequency).

Spark Plug Replacement:

Refer to manual for recommended replacement intervals.

Brake Fluid Replacement:

Refer to manual for recommended intervals (typically every 2 years).

Coolant Replacement:

Refer to manual for recommended intervals (typically every 2 years).

Fluid Specifications

Engine Oil Type:

API SG, SH, SJ, SL or higher, SAE 10W-40 recommended (refer to manual for precise specifications).

Engine Oil Capacity:

Approximately 1.7 L (1.8 US qt) with filter change (verify in manual).

Coolant Type:

Ethylene glycol-based antifreeze with distilled water (50/50 mix recommended, manual specifies exact type).

Brake Fluid Type:

DOT 3 or DOT 4 recommended (verify specific requirements in manual).

Known Issues

Common Wear Items:

Brake pads, chain and sprockets, tires, fork seals (manual provides wear limits and replacement procedures).

Potential Troubleshooting:

Carburetion/fuel injection tuning, electrical connections, exhaust leaks (manual offers detailed diagnostic trees).

📚 Vehicle History

Brand Heritage

Heritage:

Kawasaki Heavy Industries has a long history of producing reliable and performance-oriented motorcycles across various segments, including off-road and dual-sport.

Model Evolution

Klx Lineage:

The KLX line is known for its off-road capability and versatility, often evolving with engine updates and chassis refinements to meet changing regulations and rider demands.

Production

Manufacturing Origin:

Typically manufactured in Japan.

🏆 Awards & Recognition

Recognitions

Awards:

Specific awards for the 2010 KLX 250 SA are not readily available, but the KLX line generally receives positive reviews for its balance of performance and accessibility.