Kawasaki KLX250 D-TRACKER X 2010 Full Service Repair Manual

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Tipo: Motorcycle

Proveedor:

SKU: 99446

Etiquetas: 2010 D Tracker D-TRACKER X Kawasaki KLX250 Motorcycle Motorcycles

Variantes de producto

Descripción

The Kawasaki KLX250 D-TRACKER X is a versatile dual-sport motorcycle designed for riders who appreciate agility and a capable platform for both on-road and light off-road adventures. This 2010 model, often favored for its supermoto configuration with 17-inch wheels, offers a lightweight and responsive riding experience. Its compact chassis, upright riding position, and torquey 249cc liquid-cooled engine make it suitable for urban commuting, trail exploration, and spirited riding. Kawasaki's legacy of producing reliable motorcycles is evident in the KLX line, which has evolved to meet the demands of riders seeking a practical yet engaging machine. This comprehensive service repair manual provides detailed guidance for the maintenance, repair, and rebuilding of the 2010 Kawasaki KLX250 D-TRACKER X. It covers all major systems, including engine overhaul, fuel and ignition systems, cooling, transmission, suspension, brakes, wheels, tires, and the electrical and bodywork components. The manual includes routine maintenance schedules, troubleshooting procedures, disassembly and reassembly instructions, and detailed wiring diagrams. This resource is designed to assist owners, mechanics, and technicians in keeping the motorcycle in optimal condition and performing accurate repairs.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KLX250 D-TRACKER X

Year:

Market Segment:

Dual-Sport / Supermoto

Codes

Chassis Code:

LX250V (typically)

Engine Code:

LX250JE (typically)

👋 Introduction

Market Position

Description:

The Kawasaki KLX250 D-TRACKER X is a lightweight, agile dual-sport motorcycle with a strong emphasis on off-road capability, often modified for supermoto use. It targets riders seeking adventure, trail riding, and urban commuting with a dirt-bike aesthetic.

Competitive Analysis

Competitors:

Competes with other small-displacement dual-sport bikes like the Honda CRF250L, Suzuki DR-Z250, Yamaha WR250R, and KTM 250 EXC-F, often favored for its accessible nature and aftermarket support, particularly for supermoto conversions.

Key Features

Features:

Compact and lightweight chassis, capable off-road suspension, torquey single-cylinder engine, upright riding position, often equipped with larger front wheels and street tires for supermoto variants.

📋 Manual Details

Coverage Areas

Coverage:

Comprehensive service, repair, maintenance, diagnostics, and rebuilding of the Kawasaki KLX250 D-TRACKER X 2010 model.

Page Count

Page Count:

Not specified, but described as 'full' and 'detailed', implying extensive content.

Manual Type

Type:

Full Service Repair Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine Overhaul:

Complete engine disassembly, inspection, repair, and reassembly, including top-end (cylinder, piston, valves) and bottom-end (crankshaft, connecting rod, bearings).

Fuel System:

Carburetor (likely Keihin CVK34 for this era) service, adjustment, troubleshooting, and component replacement; fuel tank and lines.

Ignition System:

Ignition coil, CDI unit, spark plug, and related wiring diagnostics and replacement.

Cooling System:

Radiator, fan, hoses, thermostat, and coolant specifications and service procedures.

Exhaust System:

Exhaust pipe, muffler, and catalytic converter (if applicable) inspection and repair.

Transmission And Drivetrain:

Clutch operation, inspection, and replacement; gearbox inspection, maintenance, and repair; chain and sprocket maintenance.

Suspension Front:

Inverted front forks: disassembly, oil change, seal replacement, spring inspection, and adjustment procedures.

Suspension Rear:

Monoshock rear suspension: linkage inspection, shock absorber service, and adjustment procedures.

Brakes Front:

Hydraulic disc brake system: caliper service, pad replacement, fluid flush and bleed, master cylinder inspection.

Brakes Rear:

Hydraulic disc brake system: caliper service, pad replacement, fluid flush and bleed, master cylinder inspection.

Wheels And Tires:

Spoke wheel maintenance, rim inspection, tire replacement, and balancing procedures.

Electrical System:

Wiring diagrams, troubleshooting guide for electrical issues, battery maintenance, lighting system, starter motor, alternator/stator, and instrumentation.

Frame And Bodywork:

Frame inspection, plastic panel removal and installation, seat, fuel tank, and fender service.

Controls:

Throttle, clutch, and brake lever adjustment and service.

Procedures Included

Routine Maintenance:

Oil changes, filter replacement, chain lubrication and adjustment, spark plug checks, brake fluid checks, tire pressure checks, air filter cleaning.

Troubleshooting:

Detailed diagnostic procedures for common and uncommon problems, including performance issues, starting problems, and electrical faults.

Rebuilding:

Engine rebuilds, carburetor rebuilds, suspension component rebuilds, brake caliper overhauls.

Adjustments:

Valve clearance adjustments, idle speed adjustment, clutch lever free play adjustment, chain slack adjustment.

Disassembly Reassembly:

Step-by-step instructions for disassembling and reassembling all major components and systems.

Wiring Diagrams:

Comprehensive and detailed wiring schematics for the entire electrical system, aiding in troubleshooting and repair.

Technical Depth

Depth:

High. Prepared primarily for professional technicians but accessible to dedicated DIY mechanics. Covers diagnostic and repair procedures in great detail, suitable for complete restoration and advanced troubleshooting.

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Full Printable (all pages)

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader & WinRAR (for extraction, if applicable)

Compatibility

Operating Systems:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, DOHC, single-cylinder, liquid-cooled

Displacement:

249 cc

Bore X Stroke:

72.0 x 61.2 mm

Compression Ratio:

11.0:1 (typical)

Performance

Horsepower:

Approximately 22-26 HP (varies by region and tuning)

Torque:

Approximately 15-17 lb-ft (varies by region and tuning)

Fuel System

Carburetion:

Keihin CVK34 (likely), with accelerator pump

Fuel Tank Capacity:

Approximately 7.7 Liters (1.7 US gal)

Ignition

Ignition System:

Digital CDI

Lubrication

Lubrication Type:

Forced lubrication, wet sump

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Optional

Transmission Options:

Features

Clutch Type:

Wet, multi-disc, cable-actuated

Final Drive:

Sealed chain

📐 Dimensions

Exterior

Length:

Approx. 2,180 mm (85.8 in)

Width:

Approx. 820 mm (32.3 in)

Height:

Approx. 1,190 mm (46.9 in)

Wheelbase:

Approx. 1,430 mm (56.3 in)

Weights

Curb Weight:

Approx. 132 kg (291 lbs)

Gross Vehicle Weight Rating:

Not specified, but rider and cargo capacity are relevant.

Suspension Travel

Front Suspension Travel:

Approx. 250 mm (9.8 in)

Rear Suspension Travel:

Approx. 230 mm (9.1 in)

Wheels And Tires

Front Tire Size:

Standard: 80/100-21 51P. D-Tracker X: 110/70-17 M/C 54S

Rear Tire Size:

Standard: 100/100-18 59P. D-Tracker X: 130/70-17 M/C 62S

Front Wheel:

Standard: Spoked 21-inch. D-Tracker X: 17-inch cast aluminum

Rear Wheel:

Standard: Spoked 18-inch. D-Tracker X: 17-inch cast aluminum

Ground Clearance

Ground Clearance:

Approx. 255 mm (10.0 in)

Seat Height

Seat Height:

Approx. 865 mm (34.1 in)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycles typically do not receive NHTSA safety ratings like cars)

Active Features

Active Safety:

Responsive braking system, agile handling characteristics.

Passive Features

Passive Safety:

Sturdy frame, rider protection from components.

💡 Technology Features

Infotainment

Infotainment System:

Basic analog speedometer and tachometer, odometer, trip meter, and indicator lights. No advanced infotainment systems.

Driver Assistance

Driver Assistance:

Connectivity

Connectivity Features:

Lighting

Lighting Technology:

Halogen headlight, incandescent tail light and turn signals.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 6,000 km (3,700 miles) or 6 months (refer to manual for precise intervals and oil type).

Air Filter Cleaning:

Every 6,000 km (3,700 miles).

Spark Plug Check:

Every 6,000 km (3,700 miles).

Valve Clearance Check:

Every 12,000 km (7,500 miles) or 12 months.

Fluid Specifications

Engine Oil Type:

SAE 10W-40 API SG or higher (refer to manual for specific viscosity and API rating, e.g., Kawasaki Genuine R4).

Engine Oil Capacity:

Approx. 1.5 Liters (1.6 US qt) for oil change without filter; 1.7 Liters (1.8 US qt) with filter change; 1.9 Liters (2.0 US qt) after complete disassembly.

Coolant Type:

High-quality ethylene glycol-based antifreeze coolant (50% mixture with distilled water recommended).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Common Issues:

Potential for carburetor jetting issues at altitude, clutch wear under heavy use, occasional electrical connector corrosion. Suspension can be stiff for some riders.

📚 Vehicle History

Brand Heritage

Kawasaki Legacy:

Kawasaki has a long history of producing reliable and performance-oriented motorcycles across various segments, including off-road and dual-sport.

Model Evolution

Klx Lineage:

The KLX line has evolved significantly, with the 250cc models serving as a versatile platform for both trail riding and supermoto applications. The D-TRACKER X variant specifically focuses on the supermoto styling and performance with 17-inch wheels.

Production

Production Years:

The KLX250 platform has been in production for many years, with various iterations and regional specific models. The 2010 model represents a specific generation.

Manufacturing Locations:

Typically manufactured in Japan, with potential assembly in other regions depending on market.

🏆 Awards & Recognition

Recognitions

Recognitions:

Specific awards for the 2010 KLX250 D-TRACKER X are not prominently documented. However, the KLX platform generally receives positive reviews for its versatility and reliability in its class.