Kawasaki Ninja 250R EX250 2010 Repair Service Manual

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Tipo: Motorcycle

Proveedor:

SKU: 58360

Etiquetas: 2010 EX250 Kawasaki Motorcycle Motorcycles Ninja Ninja 250R

Variantes de producto

Descripción

The Kawasaki Ninja 250R (model code EX250), part of the third generation (EX250K/J), is a renowned entry-level sportbike produced in Japan. Known for its reliability and user-friendly nature, this model, released in 2010, features a 249 cc parallel-twin engine with dual carburetors, a 6-speed transmission, and a capable chassis. Its design balances sporty aesthetics with practical everyday usability, making it a popular choice for both new riders and those seeking an agile and efficient motorcycle. The Ninja 250R has a strong heritage, evolving from earlier models to offer a refined riding experience. This comprehensive repair service manual is designed to assist both professional motorcycle technicians and skilled DIY mechanics in the maintenance and repair of the 2010 Kawasaki Ninja 250R. It covers a wide array of systems, including detailed engine mechanical procedures, fuel system servicing, cooling, exhaust, transmission, drivetrain, brakes, suspension, steering, electrical systems, and frame/bodywork. The manual provides step-by-step repair instructions, preventative maintenance schedules, technical specifications, and troubleshooting guides to ensure the optimal performance and longevity of your vehicle.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Ninja 250R

Model Code:

EX250

Year:

Generation

Generation:

Third Generation (EX250J/K)

Codes

Chassis Code:

EX250K

👋 Introduction

Market Position

Target Audience:

Targeted primarily at professional motorcycle technicians, but also provides sufficient data for competent DIY mechanics performing repairs and maintenance.

Skill Level Required:

Assumes basic knowledge in electrical and mechanical concepts. Advises against complicated repairs for those lacking foundational knowledge.

Key Features

Content Scope:

Covers topics typically found in factory service manuals and owner's manuals, offering a comprehensive reference.

Learning Methodology:

Designed to guide users through fundamentals step-by-step, imparting factory-trained technician knowledge.

Delivery Method:

Instant Download, providing immediate access to repair information.

📋 Manual Details

Coverage Areas

Primary Coverage:

Repair and maintenance of the Kawasaki Ninja 250R EX250 for the 2010 model year.

Secondary Coverage:

Includes procedures suitable for both professional technicians and advanced DIY mechanics.

Page Count

Page Count:

Estimated 400-600 pages (typical for this type of comprehensive service manual, exact count not provided).

Manual Type

Manual Type:

Repair Service Manual / Workshop Manual

Language

Language:

English

Format

File Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine disassembly, assembly, inspection, overhaul, valve adjustment, timing, piston/ring replacement, crankshaft, camshafts.

Fuel System:

Carburetor servicing (cleaning, adjustment, synchronization), fuel pump, fuel filter, fuel tank.

Cooling System:

Radiator, fan, thermostat, coolant flow, pressure testing.

Exhaust System:

Exhaust pipes, mufflers, catalytic converter (if applicable), inspection and replacement.

Transmission:

Clutch operation, gearbox disassembly, inspection, reassembly, gear ratios, shifting mechanism.

Drivetrain:

Final drive chain maintenance, adjustment, sprocket inspection and replacement.

Brakes:

Front and rear brake caliper servicing, master cylinder, brake lines, fluid replacement, bleeding, pad and disc inspection/replacement.

Suspension:

Front fork disassembly, servicing, oil changes, seal replacement, rear shock absorber inspection and adjustment.

Steering:

Handlebar, steering stem bearings, inspection and lubrication.

Electrical System:

Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), ignition system (spark plugs, ignition coils), lighting, starting system, instrumentation.

Frame And Bodywork:

Chassis inspection, fairing removal/installation, seat, fuel tank, fenders.

Troubleshooting:

Diagnostic charts, common problems and solutions for various systems.

Procedures Included

Preventative Maintenance:

Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points.

Disassembly Assembly:

Detailed step-by-step instructions for component removal and reinstallation.

Cleaning:

Specific cleaning procedures for components like carburetors and engine parts.

Repair Procedures:

Comprehensive instructions for repairing all major vehicle systems.

Technical Specifications:

Detailed torque values, clearances, fluid capacities, and electrical specifications.

Technical Depth

Depth:

Factory-level diagnostic and repair procedures, suitable for advanced DIY and professional mechanics. Covers detailed internal engine work, electrical troubleshooting, and chassis component overhaul.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

Full Printable. Allows for high-quality printing of individual pages or the entire manual.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Usability

Zoom Functionality:

YES (Allows zooming in/out for detailed viewing of illustrations and text).

Searchability:

Implied through PDF format, allowing text searching if the PDF is text-based.

Requirements

Software Requirements:

Adobe PDF Reader, WinZip (for potential archive extraction).

Compatibility

Operating Systems:

Compatible with All Versions of Windows & Mac.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, DOHC, parallel-twin

Displacement:

249 cc (15.2 cu in)

Bore X Stroke:

62.0 x 41.2 mm (2.44 x 1.62 in)

Compression Ratio:

11.7:1

Performance

Horsepower:

Approx. 30-32 HP (at crankshaft, varies slightly by region/tuning)

Torque:

Approx. 17-19 lb-ft (at crankshaft, varies slightly by region/tuning)

Fuel System

Fuel Delivery:

Dual Keihin CVK30 carburetors

Fuel Type:

Unleaded gasoline, minimum 87 octane

Ignition

Ignition System:

Digital CDI with electronic advance

Lubrication

Oil Capacity:

1.7 L (1.8 US qt) with filter change

Recommended Oil:

SAE 10W-40 API SG or higher, JASO MA certified motorcycle oil.

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Optional

Optional Transmission:

Features

Clutch Type:

Wet, multi-disc

Final Drive:

Sealed chain

📐 Dimensions

Exterior

Length:

2005 mm (78.9 in)

Width:

720 mm (28.3 in)

Height:

1105 mm (43.5 in)

Wheelbase:

1370 mm (53.9 in)

Weights

Dry Weight:

151 kg (332.9 lbs)

Wet Weight:

Approx. 169 kg (372.6 lbs) (with all fluids)

Ground Clearance:

155 mm (6.1 in)

Seat Height:

780 mm (30.7 in)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycles are not typically subjected to standardized crash test ratings like automobiles).

Active Features

Braking System:

Standard front disc brake, rear drum brake (ABS was not a common option for this model).

Passive Features

Lighting:

Halogen headlight, LED taillight.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic instrumentation: speedometer, tachometer, odometer, trip meter, neutral indicator).

Driver Assistance

Driver Assistance Features:

Connectivity

Connectivity Options:

🔧 Maintenance

Service Intervals

Oil And Filter Change:

Recommended every 4,000 miles (6,000 km) or 6 months, whichever comes first.

Air Filter Cleaning:

Recommended every 8,000 miles (12,000 km), replace as needed.

Spark Plug Replacement:

Recommended every 12,000 miles (20,000 km).

Valve Clearance Check:

Recommended every 16,000 miles (24,000 km).

Chain Lubrication And Adjustment:

Every 1,000 miles (1,600 km) or as needed, check tension.

Fluid Specifications

Coolant:

Ethylene glycol-based coolant, 50/50 mix with distilled water. Kawasaki recommends KLC coolant.

Brake Fluid:

DOT 4

Fork Oil:

SAE 10W (Capacity: 435 ml per fork leg)

Known Issues

Common Issues:

Carburetor synchronization can drift over time requiring periodic adjustment. Clutch cable adjustment may be needed. Some owners report minor electrical gremlins with age, particularly related to connectors.

Recommended Maintenance:

Regular cleaning and lubing of the chain is crucial for drivetrain longevity. Checking brake fluid level and condition is essential for safety.

📚 Vehicle History

Brand Heritage

Kawasaki Heritage:

Kawasaki Heavy Industries, Ltd. is a Japanese conglomerate known for its motorcycles, heavy equipment, aerospace, and defense products. The 'Ninja' moniker signifies performance and sportiness.

Model Evolution

Ninja 250R Evolution:

The Ninja 250R has a long lineage, originating from the GPZ250. The EX250 platform, including the 2010 model, represents a refinement of this successful entry-level sportbike, known for its reliability and ease of use.

Production

Production Years:

The EX250 platform has seen continuous production with updates through various generations, with the 2010 model being part of the third generation.

Manufacturing Location:

Primarily manufactured in Japan.

🏆 Awards & Recognition

Recognitions

Awards And Recognition:

While the Ninja 250R itself may not have specific award mentions for the 2010 model year, it has consistently been recognized as a top-tier entry-level sportbike for its balance of performance, reliability, and affordability.