Kawasaki Versys KLE 650 DAF 2010 Workshop Service Manual

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Tipo: Motorcycle

Proveedor:

SKU: 84820

Etiquetas: 2010 Kawasaki Motorcycle Motorcycles Versys Versys KLE 650 DAF

Variantes de producto

Descripción

This workshop service manual provides comprehensive information for the 2010 Versys, model code KLE650 DAF. As part of the first generation, this motorcycle is engineered for versatility, offering a capable platform for commuting, touring, and light off-road adventures. It features a liquid-cooled, 649 cc parallel-twin engine with electronic fuel injection, a 6-speed transmission, and a robust chassis designed for rider comfort and control. The 2010 Versys embodies a commitment to quality engineering and reliable performance, making it a popular choice for riders seeking a adaptable and enjoyable riding experience. This 631-page English-language manual is designed to be an indispensable resource for maintaining and repairing your Versys. It covers all essential mechanical and electrical systems, including the engine, transmission, fuel system, chassis, and brakes. Detailed procedures for routine maintenance, component overhaul, troubleshooting, and diagnostics are provided, along with critical technical specifications and safety guidelines. By following the instructions within this manual, owners and technicians can ensure the optimal performance, longevity, and safety of their motorcycle, empowering them with dealership-level service knowledge.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Versys

Model Code:

KLE650 DAF

Year:

Generation

Generation Name:

First Generation (LE650A)

Codes

Vin Code Model Designator:

DAF (indicative, specific VIN structure needed for definitive decode)

👋 Introduction

Market Position

Target Audience:

Mechanical technicians, motorcycle owners, DIY repair enthusiasts

Competitive Analysis

Value Proposition:

Provides dealership-level service information, enabling cost savings on repairs and maintenance, empowers informed ownership and professional-level maintenance.

Key Features

Content Highlight:

Comprehensive coverage of repair and overhaul, diagnostic procedures, maintenance schedules, and technical specifications.

Safety Emphasis:

Highlights safety precautions and the importance of using specialized tools and torque specifications.

Accuracy And Reliability:

Stated to contain the most reliable information and to have been verified for accuracy.

📋 Manual Details

Coverage Areas

Covered Models:

Kawasaki Versys KLE 650 DAF (2010)

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual

Language

Language:

English

Format

Digital Format:

PDF Download

📖 Manual Coverage

Systems Covered

Mechanical Systems:

Engine, Transmission, Fuel System, Lubrication System, Exhaust System, Ignition System, Electrical System, Chassis, Suspension, Brakes, Wheels, Tires

Bodywork And Accessories:

Body panels, fairings, seating, luggage systems (if applicable)

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, brake checks, fluid level checks, spark plug maintenance, air filter cleaning/replacement

Repair And Overhaul:

Engine disassembly/assembly, transmission overhaul, suspension component replacement, brake caliper servicing, electrical component troubleshooting and repair

Diagnostics:

Troubleshooting guides, fault diagnosis, common issues, diagnostic procedures for electrical and mechanical faults

Tune Ups:

Carburetor/throttle body synchronization, ignition timing checks, valve clearance adjustments

Removal And Installation:

Component removal and installation procedures for all major systems

Assembly And Disassembly:

Detailed steps for dismantling and reassembling various vehicle components and sub-assemblies

Technical Depth

Depth:

Comprehensive, suitable for professional technicians and advanced DIY enthusiasts

Specialized Information:

Includes instructions for proprietary components and references manufacturer-specific procedures for those parts

Emphasis:

Highlights special aspects of the product, intended to ensure quality service

📊 Manual Specifications

File Format

Format:

Delivery:

Electronic Delivery via Email (Fast and Free)

Print Quality

Printability:

Yes (Printable)

Binding Type

Binding:

Not Applicable (Digital PDF)

Paper Type

Paper Type:

Not Applicable (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, DOHC, 4-valve parallel-twin

Displacement:

649 cc (Cubic Centimeters)

Bore X Stroke:

83.0 x 60.0 mm

Compression Ratio:

11.3:1

Cylinder Arrangement:

Parallel-twin

Performance

Horsepower Approximate:

Approx. 72 hp @ 8,000 rpm (subject to regional tuning)

Torque Approximate:

Approx. 45 lb-ft @ 7,000 rpm (subject to regional tuning)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with dual 38mm throttle bodies

Fuel Type:

Unleaded gasoline (Octane rating as specified in manual)

Lubrication System

Type:

Forced lubrication, wet sump

Cooling System

Type:

Liquid-cooled

🔧 Transmission

Standard

Type:

6-speed constant mesh, return shift

Clutch Type:

Wet, multi-disc

Features

Final Drive:

Sealed chain

📐 Dimensions

Exterior

Length:

Approx. 2,180 mm (85.8 in)

Width:

Approx. 850 mm (33.5 in)

Height:

Approx. 1,350 mm (53.1 in)

Wheelbase:

Approx. 1,415 mm (55.7 in)

Weights

Curb Weight:

Approx. 204 kg (450 lbs)

🛡️ Safety Features

Ratings

Crash Test Ratings:

Not typically rated by organizations like NHTSA or IIHS for motorcycles. Safety is primarily assessed through design and rider preparedness.

Active Features

Braking System Front:

Dual 300mm petal discs with hydraulic calipers (likely dual-piston)

Braking System Rear:

Single 250mm petal disc with hydraulic caliper (likely single-piston)

ABS Availability:

Optional (ABS model availability varies by market)

Passive Features

Lighting:

Halogen headlight, LED taillight

Warnings In Manual:

Presence of WARNING, CAUTION, NOTE symbols and specific explanations

💡 Technology Features

Infotainment

Instrument Cluster:

Digital speedometer, analog tachometer, multi-function LCD display (fuel gauge, clock, odometer, trip meters, gear position indicator in later models/aftermarket)

Driver Assistance

Available as an optional feature on certain models/markets.

Connectivity

Accessories:

Provision for accessory power outlets or USB chargers may be available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific mileage/time interval (typically 3,000-5,000 miles or 6 months)

Chain Maintenance Interval:

Check and lubricate every 500-1,000 miles or after riding in wet conditions; adjust tension as needed.

Valve Clearance Interval:

Refer to manual for specific mileage/time interval (typically 15,000-20,000 miles)

Fluid Specifications

Engine Oil Type:

API SG or SH, JASO MA, viscosity grade 10W-40 recommended (verify specific grade in manual)

Engine Oil Capacity:

Refer to manual for exact capacity with/without filter change (typically around 2.4 L)

Coolant Type:

Permanent type antifreeze coolant (ethylene glycol based) with deionized water (50:50 mix recommended)

Brake Fluid Type:

DOT 4 recommended (verify in manual)

Known Issues

Common Wear Items:

Chain and sprockets, brake pads, tires, fork seals, clutch plates (depending on usage)

Potential Electrical Issues:

Battery connections, stator output (refer to manual for specific diagnostics)

Fuel System Maintenance:

Regular cleaning of fuel injectors or carburetor jets as per service schedule.

📚 Vehicle History

Brand Heritage

Manufacturer:

Kawasaki Heavy Industries Motorcycle & Engine Company

Model Evolution

Versys Lineage:

The Versys (Versatile System) line was introduced as a more practical, adventure-touring oriented motorcycle, often built around existing engine platforms from other Kawasaki models.

2010 Model Context:

The 2010 model is part of the first generation, known for its distinctive styling and adaptable performance for commuting, touring, and light off-road use.

Production

Manufacturing Location:

Likely manufactured in Japan or Thailand, depending on market allocation for Kawasaki.

🏆 Awards & Recognition

Recognitions

Industry Awards:

No specific major industry awards are widely documented for this particular model year; however, the Versys line generally receives positive reviews for its versatility and value.