Target Audience:
Owners of Husqvarna TE 449 and TE 511 models (2011-2012) seeking to perform maintenance and repairs themselves, or to better understand and communicate with professional mechanics.
Manual Authenticity:
Actual Genuine Repair Service Factory Manuals (NOT 3rd party manuals)
Benefits:
Cost savings on labor ($50-$60 per hour), empowers owners with factory-level knowledge, detailed step-by-step instructions, illustrations, diagrams, photos, troubleshooting guides, ability to print only needed sections, easy search functionality.
Step By Step Instructions:
Every repair procedure is broken down into clear, numbered steps with detailed substeps to guide the user through complex tasks accurately.
All Major Systems:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix
Electrical System Details:
Comprehensive coverage of the motorcycle's electrical system, including battery, alternator, starter motor, ignition system, lighting (headlight, taillight, turn signals), and all related wiring harnesses, fuses, and relays. Detailed wiring diagrams are a key feature.
Frame And Bodywork:
Information related to the motorcycle's frame, subframe, body panels, plastics, seat, and fuel tank, including removal, installation, and repair procedures.
Steering System Components:
Coverage of the steering system, including handlebars, triple clamps, steering stem, and steering head bearings, with details on adjustment and maintenance.
Wheels And Tires Maintenance:
Coverage of wheel rim inspection, spoke tensioning, tire mounting and dismounting, and checking for wheel balance.
Repair And Maintenance:
Diagnosis of engine fault symptoms, evaluation of repair approaches, part testing techniques, wiring diagram tracing and verification, engine management system analysis, common fixes, pre-emptive maintenance tips, troubleshooting, complete repair procedures, maintenance, rebuilding, refurbishing, and restoration.
Troubleshooting Guide:
An advanced troubleshooting guide designed to help diagnose and correct any problem. This includes symptom-based diagnostics and step-by-step resolution processes.
Engine Rebuild:
Detailed step-by-step instructions for complete engine rebuilds, including cylinder head disassembly, piston and connecting rod replacement, crankshaft installation, and internal component torque specifications.
Fuel System Diagnostics:
Detailed procedures for diagnosing fuel system issues, including testing fuel pressure, injector pulse width, and troubleshooting for lean or rich running conditions.
Suspension Rebuild Procedures:
Detailed instructions for rebuilding front forks and rear shock absorbers, including replacing seals, bushings, and oil.
Depth:
Comprehensive (covers everything needed to repair, maintain, rebuild, refurbish, or restore the vehicle; comparable to factory-trained technicians' knowledge)
Diagnostic Procedures:
Detailed diagnostic procedures for all systems, enabling owners to pinpoint issues accurately before undertaking repairs. This includes checking sensor outputs, actuator functions, and system voltages.
Wiring Diagrams Interpretation:
Expert guidance on understanding and interpreting complex wiring diagrams to diagnose electrical faults, trace circuits, and perform modifications or repairs.
Part Identification And Specs:
The manual includes detailed illustrations and specifications for individual parts, allowing for precise identification and selection during repair or replacement.
Torque Specifications Reference:
A comprehensive list of all critical torque specifications for fasteners throughout the motorcycle, ensuring correct assembly and preventing component failure.
Engine Type:
Details of the engine (likely single-cylinder, 4-stroke) specific to the TE 449 and TE 511 models will be found within the manual. This includes bore, stroke, compression ratio, valve specifications, etc.
Engine Layout:
The manual will likely detail the engine layout, whether it's a SOHC or DOHC configuration, and specifics about the piston, connecting rod, and crankshaft assembly. Valve adjustment procedures will be thoroughly explained.
Valve Train Specifications:
Specifics on the valve train system, including valve clearances (intake and exhaust), timing marks, and procedures for valve adjustment or replacement of components like valve seals or guides.
Lubrication System Details:
Comprehensive information on the engine's lubrication system, including oil pump operation, oil filter location and replacement, oil passages, and oil cooler (if equipped).
Cooling System Components:
Details on the radiator, coolant hoses, water pump, thermostat, and cooling fan (if applicable), including inspection and maintenance procedures.
Horsepower Torque:
Specific horsepower and torque figures for the 2011-2012 TE 449 and TE 511 are detailed within the manual. These will be crucial for diagnostics and tuning.
Fuel Delivery:
Includes information on the fuel injection system (likely Mikuni or Keihin EFI), fuel pump, injectors, throttle body, and fuel pressure regulation. Diagnostic procedures for fuel delivery issues are covered.
Carburetor Efi Details:
Whether the model utilizes fuel injection or a carburetor, the manual will provide detailed specifications, adjustment procedures, and troubleshooting for the entire fuel delivery system, including idle speed control and air-fuel ratio adjustments.
Transmission Type:
Likely a 6-speed constant mesh transmission, as is common for Husqvarna enduro models of this era. Detailed gear ratios are provided in the manual.
Optional Transmissions:
N/A (typically single transmission option for specific model variants).
Clutch System:
Wet multi-plate clutch system. The manual covers clutch adjustment, friction plate replacement, and related components.
Final Drive Type:
Details on the final drive mechanism, which is typically a chain drive system for these models. This includes chain adjustment, lubrication recommendations, and sprocket replacement procedures.
Gearbox Disassembly Assembly:
In-depth procedures for dismantling and reassembling the transmission, including inspection of gears, shift forks, and shift drum for wear or damage.
Clutch Actuation System:
Details on the clutch actuation mechanism, whether hydraulic or cable-operated, including master cylinder, slave cylinder (if hydraulic), and related fluid or cable maintenance.
Transmission Oil Type Capacity:
Specification of the correct transmission oil type and its capacity for proper lubrication and cooling of the gearbox components.
Overall Dimensions:
Specific dimensions (length, width, height, seat height) for the TE 449 and TE 511 are detailed in the manual for reference and comparison.
Wheelbase:
The wheelbase measurement, critical for motorcycle stability and handling characteristics, will be provided in the manual.
Ground Clearance:
The manual will provide the manufacturer's specified ground clearance, crucial for off-road capability.
Seat Height:
The specific seat height for the TE 449 and TE 511 models is a crucial dimension for rider comfort and control, and it will be listed in the manual.
Dry Weight Curb Weight:
The manual will list the dry weight and potentially curb weight for both models, which is important for handling and performance calculations.
Weight Distribution:
While not explicitly stated, the detailed component weights and chassis geometry information in the manual can help understand the vehicle's weight distribution.
Safety Certifications:
While not typically crash-tested like automobiles, the manual will detail safety precautions for operating and servicing the motorcycle, adhering to industry standards for off-road vehicles.
Braking System:
Details on the hydraulic disc brake systems (front and rear), including caliper types, master cylinders, brake fluid specifications (e.g., DOT 4), and bleeding procedures. Specific part numbers for brake pads and rotors will be available.
Suspension Adjustment:
Comprehensive guides on adjusting the front forks (compression, rebound, preload) and rear shock absorber (preload, rebound, compression) for various riding conditions and rider preferences.
Steering Head Bearings:
Procedures for inspecting, lubricating, and replacing steering head bearings, ensuring smooth and safe steering.
Wheel Bearings And Seals:
Procedures for inspecting, lubricating, and replacing wheel bearings and seals to ensure proper wheel rotation and prevent contamination.
Frame Construction:
Information on the frame type (e.g., steel or aluminum trellis) and its components, which are critical for structural integrity and rider safety.
Digital Dash:
The manual will detail the operation and troubleshooting of the digital instrument cluster, including speedometer, odometer, trip meters, and indicator lights.
Traction Control Modes:
If equipped with electronic aids, the manual would cover their operation and maintenance. For this era, advanced electronic aids might be minimal, focusing on engine management.
Engine Management System Tuning:
Information on understanding and potentially tuning the engine management system, including mapping and sensor input analysis for performance optimization.
Diagnostic Ports:
Information on diagnostic ports and how to interface with the vehicle's electronic control unit (ECU) for fault code reading and system diagnostics will be present in the electrical system section.
Recommended Intervals:
The manual provides detailed recommended service intervals for all major components, including oil changes, filter replacements, chain adjustment, valve clearance checks, spark plug replacement, and brake system maintenance.
Tire Maintenance:
Recommendations for tire pressure, inspection for wear and damage, and rotation intervals if applicable. Specific tire size recommendations for front and rear are also included.
Spark Plug Replacement:
Recommended intervals for spark plug inspection and replacement, along with the correct spark plug type and gap specifications.
Chain And Sprocket Wear:
Guidance on inspecting chain and sprocket wear, proper chain tension adjustment, and recommended replacement intervals for optimal drivetrain performance and longevity.
Oil Types Capacities:
Specific engine oil type (e.g., SAE 10W-50 JASO MA) and capacity for oil changes, coolant type and capacity (e.g., ethylene glycol-based antifreeze), and brake fluid specification (DOT 4) are all provided.
Fork Oil Type Level:
The manual will specify the type and quantity of fork oil required for maintaining optimal front suspension performance.
Coolant Capacity Type:
Precise information on the type and volume of coolant required for the cooling system, along with procedures for draining, flushing, and refilling.
Brake Fluid Spec And Change:
Specifics on the required brake fluid type (e.g., DOT 4) and recommended intervals for flushing and replacing brake fluid to maintain braking performance and prevent corrosion.
Common Problems:
While not explicitly stated as 'known issues' in the product description, a comprehensive factory service manual often implicitly addresses common wear points and potential failure modes through its detailed repair procedures and diagnostic sections. Owners can use it to identify and rectify these.
Chassis Maintenance:
Guidance on inspecting and maintaining chassis components like bearings (steering head, swingarm, wheel), and ensuring proper torque on critical fasteners.
Husqvarna Legacy:
Husqvarna has a long and storied history in motorcycle racing, particularly in motocross and enduro. This manual represents a part of that heritage in the off-road segment.
Te Series Development:
The TE series represents Husqvarna's commitment to the enduro market. The 2011-2012 models often featured advancements in chassis design, engine management, and suspension compared to earlier iterations. The manual provides insight into the technical specifications of this period.
Engine Platform Updates:
Details on any significant engine platform updates or changes introduced for the 2011-2012 model years of the TE 449/511, such as ECU mapping updates or hardware revisions.
Chassis Design Changes:
Information on any significant chassis design changes implemented for the 2011-2012 TE 449/511 models, potentially including frame geometry, suspension mounting points, or material updates.
Manufacturing Origin:
Information regarding the manufacturing location for these models during the specified years would be part of the brand's production history, potentially detailed in the general information section.
