Market Position:
The Husqvarna TE 449 (2011-2012) was positioned as a premium dual-sport/enduro motorcycle, known for its innovative chassis and performance capabilities, often competing with models from KTM and Beta.
Target Audience:
Enthusiasts, off-road riders, and dual-sport users who perform their own maintenance and repairs, seeking detailed, professional-level guidance.
Competitive Analysis:
Its key differentiators included the unique frame design which housed the fuel tank and airbox, contributing to a low center of gravity and centralized mass. Performance was generally strong, appealing to riders seeking a capable off-road machine with street-legal compliance.
Key Features:
Innovative chassis design, capable off-road performance, powerful engine, and premium componentry. The manual's availability facilitates owner maintenance and specialized repairs.
Manual Coverage:
Comprehensive repair and overhaul of Husqvarna TE 449 models from 2011-2012, including general maintenance, tune-ups, component removal/installation, assemblies/disassemblies, and detailed engine/transmission repairs.
Manual Scope:
Covers both routine maintenance and extensive repairs, empowering owners and technicians to perform any necessary work, from simple adjustments to complete engine rebuilds.
Page Count:
Not explicitly stated, but implied to be comprehensive, covering all necessary repair instructions.
Manual Type:
Workshop Service Manual / Repair Manual
Engine:
Complete engine overhaul, disassembly, and assembly, including valve timing, piston, cylinder, crankshaft, and oil pump procedures.
Transmission:
Detailed procedures for transmission disassembly, inspection, repair, and reassembly, including gear sets, shift mechanism, and clutch.
Fuel System:
Comprehensive coverage of the fuel injection system, fuel pump, injectors, fuel lines, and related components.
Ignition System:
Detailed information on the ignition system, including spark plugs, ignition coils, CDI unit, and timing adjustments.
Lubrication System:
Procedures for checking oil levels, oil filter replacement, oil pump operation, and lubrication passages.
Exhaust System:
Information on the exhaust system components, including muffler, header pipe, and lambda sensor (if applicable).
Electrical System:
Extensive coverage of the electrical system, including wiring diagrams, battery, starter motor, alternator, lighting, and sensors.
Body:
Procedures for body panel removal and installation, seat, fuel tank, fairings, and potentially chassis components.
Suspension:
Details on front fork and rear shock absorber maintenance, adjustments, and rebuild procedures, including fluid changes and seal replacements.
Brakes:
Coverage of front and rear brake systems, including hydraulic lines, master cylinders, calipers, brake pads, and bleeding procedures.
Wheels Tires:
Information on wheel bearing maintenance, spoke tensioning (if applicable), tire removal/installation, and recommended tire pressures.
Maintenance:
Routine maintenance tasks, including fluid changes, filter replacements, chain adjustment, and general inspection.
Tune Ups:
Specific procedures for engine tuning, including idle speed adjustment, fuel mixture (if applicable), and ignition timing checks.
Removal Installation:
Step-by-step instructions for removing and reinstalling major components and sub-assemblies.
Assembly Disassembly:
Detailed guidance on the systematic breakdown and rebuilding of various vehicle systems.
Diagnostics Troubleshooting:
Provides diagnostic procedures and troubleshooting steps for common problems encountered with the TE 449.
Special Tool Identification:
References specific Husqvarna special tool numbers and illustrations for specialized adjustments and repairs, enhancing accuracy and efficiency.
Safety Precautions:
Emphasizes the use of safety equipment and adherence to safety precautions during all maintenance and repair operations.
Technical Depth:
Advanced diagnostic and repair procedures, engine and transmission full disassembly and rebuilds, proprietary component repair instructions.
Proprietary Components:
Includes repair instructions for proprietary components manufactured by Husqvarna and potentially their suppliers, ensuring correct handling and reassembly.
Accuracy Reliability:
Stated to provide the most reliable information and has been carefully compiled to ensure accuracy, aiming to meet the standards of an authorized dealer service department.
Engine Type:
Single-cylinder, four-stroke, DOHC, liquid-cooled
Displacement:
Approximately 449cc (exact specification may vary slightly based on internal engine code, likely derived from BMW's G 450 X engine).
Horsepower:
Estimated in the range of 45-50 HP (Actual figures require specific model confirmation, but in line with competitive 450cc off-road engines of the era).
Torque:
Estimated in the range of 40-45 Nm (Actual figures require specific model confirmation).
Fuel Delivery:
Electronic Fuel Injection (EFI), likely Keihin or Mikuni system.
Throttle Body Size:
Likely in the 42-46mm range, typical for a 450cc performance engine. Specifics confirmed in manual.
Oil Change Interval:
Typically every 1,000-2,000 km or annually, whichever comes first. Specific interval detailed in the manual.
Air Filter Cleaning:
Regular cleaning and inspection, especially after off-road use. Specific intervals provided in manual.
Spark Plug Replacement:
Recommended at intervals specified in the manual, usually between 5,000-10,000 km.
Engine Oil Type:
High-quality synthetic motorcycle engine oil, e.g., SAE 10W-50 or 10W-40, meeting JASO MA specifications. Refer to manual for exact viscosity and API rating.
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid. Manual specifies exact type and replacement interval.
Transmission Oil Type:
Dedicated motorcycle transmission oil or a suitable multi-purpose engine oil meeting specific motorcycle transmission requirements. Manual will detail exact type and viscosity.
Common Issues:
Potential for early model issues related to fuel pump reliability, stator output, or specific electrical connectors. Regular maintenance is key to preventing more significant problems. The manual addresses these potential points of failure and their rectification.
Brand Heritage:
Husqvarna Motorcycles has a long and storied history, dating back to 1903, making it one of the oldest motorcycle manufacturers. Known for its off-road prowess and innovation.
Model Evolution:
The TE 449 was part of Husqvarna's modern era, featuring a radical chassis design that housed the fuel and airbox within the frame. This was a significant departure from traditional motorcycle design, aimed at improving mass centralization.
Production Period:
2011-2012 model years, with potential overlap into 2010 for early production and 2013 for later production depending on market.
Manufacturing Location:
Italy (Husqvarna's traditional manufacturing base).
