Husqvarna TXC 310 2011 2012 Workshop Service Manual

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Tipo: Motorcycle

Proveedor:

SKU: 78788

Etiquetas: 2011 2012 310 CASE Construction Crawler Dozers Husqvarna Motorcycle TXC 310

Variantes de producto

Descripción

This manual covers the TXC 310 models produced between 2011 and 2012. Designed as a dual-sport and enduro motorcycle, the TXC 310 is engineered for aggressive off-road riding, emphasizing performance and agility. It features a liquid-cooled, four-stroke, single-cylinder engine with a displacement of approximately 302cc, likely based on a robust LC4 platform. With its DOHC, 4-valve configuration and a 6-speed manual transmission, this motorcycle offers a focused and capable riding experience. With a heritage dating back to 1903, the brand is known for its innovation in off-road performance. This comprehensive workshop service manual provides detailed information essential for the maintenance, repair, and troubleshooting of your TXC 310. It covers all major systems, including the engine, transmission, electrical system, chassis, suspension, brakes, and fuel system. The manual offers step-by-step procedures for routine maintenance, component removal and installation, disassembly and assembly, and diagnostic troubleshooting. It also includes critical technical specifications, torque values, and fluid recommendations, ensuring that owners, mechanics, and technicians can effectively maintain and preserve the performance and reliability of their vehicle.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TXC 310

Year:

2011-2012

Codes

Engine Code:

LC4 based single-cylinder (likely 302cc or similar)

👋 Introduction

Market Position

Segment:

Dual-sport / Enduro motorcycle, targeting riders seeking off-road capability with limited street legal features.

Competitive Analysis

Competitors:

KTM EXC series, Yamaha WR-F series, Honda CRF-X series, Kawasaki KLX series, Suzuki RMX series.

Key Features

Design Philosophy:

Designed for aggressive off-road riding with an emphasis on performance and agility, often featuring a more focused, minimalist approach compared to larger adventure bikes.

📋 Manual Details

Coverage Areas

Primary Coverage:

Husqvarna TXC 310 models for the 2011 and 2012 model years.

Page Count

Estimated Page Count:

Varies significantly by specific manual edition, but typically comprehensive workshop manuals range from 500 to 1000+ pages for this level of detail.

Manual Type

Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, disassembly, assembly, tuning, diagnostics, lubrication, cooling system, fuel system (carburetor or EFI depending on exact variant).

Transmission:

Disassembly, assembly, maintenance, troubleshooting of the gearbox and clutch.

Electrical System:

Wiring diagrams, troubleshooting of lighting, ignition, starting system, charging system, sensors, and ECU.

Chassis And Suspension:

Front forks (e.g., Marzocchi or Sachs), rear shock absorber (e.g., Sachs), swingarm, linkage, steering system, wheel bearings.

Brakes:

Front and rear brake systems (hydraulic disc brakes), caliper overhauls, master cylinder maintenance, fluid bleeding, pad replacement.

Fuel System:

Fuel tank, fuel pump (if EFI), fuel lines, carburetor maintenance (if applicable, e.g., Keihin FCR or similar), jetting, idle speed adjustment.

Exhaust System:

Exhaust pipe, muffler inspection, maintenance, and common repair procedures.

Bodywork:

Fairings, seat, fenders, plastics, and associated hardware removal and installation.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements (oil, air), chain adjustment and lubrication, spark plug service, coolant checks.

Component Removal Installation:

Step-by-step guides for removing and installing all major and minor components.

Disassembly Assembly:

Detailed instructions for taking apart and rebuilding engines, transmissions, and other complex assemblies.

Troubleshooting:

Diagnostic procedures for identifying and resolving common and uncommon problems across all vehicle systems.

Tune Ups:

Carburetor adjustment, ignition timing (if applicable), valve clearance checks and adjustments.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance and adjustments to full engine and transmission rebuilds, electrical diagnostics, and chassis overhauls.

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Printable

Binding Type

Binding:

Not Applicable (Digital PDF)

Paper Type

Paper:

Not Applicable (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, four-stroke. Likely based on Husqvarna's LC4 platform.

Displacement:

Approximately 302cc (actual displacement may vary slightly based on exact internal specifications).

Bore X Stroke:

Specifics require manual confirmation, but typically around 72mm x 75mm or similar for a 300cc class engine.

Cooling System:

Liquid-cooled

Valvetrain:

DOHC (Double Overhead Camshaft), 4 valves

Performance

Horsepower Estimate:

Estimated 30-35 HP (exact figures depend on tuning and market specifications).

Torque Estimate:

Estimated 20-23 lb-ft (exact figures depend on tuning and market specifications).

Fuel System

Fuel Delivery:

Likely carbureted for 2011-2012, often a Keihin FCR 39mm or similar high-performance carburetor. EFI variants may exist but are less common for this specific model designation in these years.

Fuel Type:

Unleaded gasoline, minimum 90 octane recommended.

🔧 Transmission

Standard

Transmission Type:

6-speed manual transmission

Optional

Optional Transmissions:

Features

Clutch Type:

Hydraulic actuated wet multi-plate clutch

Final Drive:

O-ring sealed chain drive

📐 Dimensions

Exterior

Wheelbase:

Approximately 1480mm (58.3 inches)

Seat Height:

Approximately 920mm (36.2 inches)

Weights

Dry Weight:

Around 110-115 kg (242-253 lbs) without fluids.

Wet Weight Estimate:

Approximately 120-125 kg (265-275 lbs) with all fluids.

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycle specific safety is determined by rider skill and adherence to safe riding practices, not standardized crash ratings like cars).

Active Features

Braking System:

Hydraulic disc brakes front and rear for strong stopping power.

Lighting:

Headlight, taillight, brake light (for street legality).

Passive Features

Frame Construction:

Robust steel frame designed for off-road stresses.

💡 Technology Features

Infotainment

Infotainment System:

Not applicable. This is a performance off-road motorcycle focused on function over rider comfort/entertainment technology.

Driver Assistance

Assistance Features:

Not applicable. Focus is on rider control and mechanical performance.

Connectivity

Connectivity Features:

Not applicable.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 15-20 hours of riding or annually, whichever comes first. Consult manual for exact recommendation.

Air Filter Cleaning:

Frequent checks and cleaning, especially in dusty conditions. Recommended every 5-10 hours of riding.

Valve Clearance Check:

Recommended every 30-50 hours of riding or annually. Critical for engine longevity.

Fluid Specifications

Engine Oil Type:

High-quality motorcycle-specific 4-stroke engine oil, typically SAE 10W-40 or 15W-50, JASO MA/MA2 rated.

Engine Oil Capacity:

Around 1.1-1.3 liters (consult manual for precise capacity with and without filter change).

Coolant Type:

Ethylene glycol-based coolant mixed with distilled water (50/50 ratio), capable of -34°C (-29°F) protection.

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Clutch Fluid Type:

DOT 4 hydraulic fluid (if hydraulic clutch).

Known Issues

Common Wear Items:

Clutch plates, wheel bearings, steering head bearings, chain and sprockets, fork seals, brake pads.

Potential Reliability Points:

While generally robust, like many performance off-road bikes, consistent maintenance is key. Issues can arise from neglected maintenance or excessive hard use without proper care. Specific electrical connector corrosion or fuel system issues can occur if not maintained.

Torque Specifications

Importance Of Torque:

Crucial for ensuring proper sealing, preventing component damage, and maintaining safety. The manual will provide specific torque values for critical fasteners (e.g., cylinder head bolts, crankcase bolts, suspension components).

📚 Vehicle History

Brand Heritage

Heritage:

Husqvarna Motorcycles, founded in Sweden in 1903, has a long and distinguished history in off-road and motocross racing, known for innovation and performance.

Model Evolution

Model Lineage:

The TXC series represents Husqvarna's line of cross-country competition motorcycles, bridging the gap between motocross and enduro bikes.

Production

Manufacturing Location:

Historically Italy (under the ownership of Cagiva Group/MV Agusta) during the 2000s and early 2010s.

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for the TXC 310 might not be widely publicized, Husqvarna models in this era were often praised in off-road media for their performance, handling, and competitive edge.