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Yamaha FZ8 FAZER8 FAZER 800 NON ABS Full Service & Repair Manual 2011-2013

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The FZ8 and Fazer8 models, produced between 2011 and 2013, represent a versatile offering in the sport-touring motorcycle segment. Powered by a liquid-cooled, 4-stroke, DOHC inline 4-cylinder engine with a...
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Tipo: Motorcycle
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SKU: 148098
Yamaha FZ8 FAZER8 FAZER 800 NON ABS Full Service & Repair Manual 2011-2013
The FZ8 and Fazer8 models, produced between 2011 and 2013, represent a versatile offering in the sport-touring motorcycle segment. Powered by a liquid-cooled, 4-stroke, DOHC inline 4-cylinder engine with a displacement of 779 cc, these bikes deliver approximately 104 horsepower. Known for their balanced performance and comfortable ergonomics, the FZ8 and Fazer8 are well-suited for both spirited riding and longer journeys. The heritage of engineering excellence is evident in the robust chassis, reliable powertrain, and well-integrated suspension and braking systems, making these models a popular choice for riders seeking a blend of sportiness and practicality. This comprehensive factory service repair workshop manual provides extensive guidance for the FZ8 and Fazer8 (non-ABS variants) from 2011-2013. It covers all essential aspects of vehicle maintenance, repair, troubleshooting, and diagnostics, including detailed procedures for engine overhaul, transmission service, chassis and suspension work, brake system maintenance, and electrical system diagnostics. With hundreds of pages filled with detailed photos, exploded diagrams, and step-by-step instructions, this manual is an indispensable resource for owners, DIY enthusiasts, and professional technicians aiming to maintain the optimal performance and longevity of their motorcycle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FZ8 Fazer8
Model Variant:
Fazer8
Year:
2011-2013
Non ABS Designation:
Explicitly covers non-ABS models
👋 Introduction
Market Position
Target Audience:
Owners, DIY enthusiasts, independent motorcycle repair shops, professional technicians
Competitive Analysis
Advantage Over Alternatives:
Comprehensive coverage for specific years and non-ABS variants, factory-level detail, lifetime access without extra costs
Key Features
Key Features:
Hundreds of pages, detailed photos and diagrams, step-by-step instructions, professional technician standard
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service, Repair, Troubleshooting, Diagnostics
Additional Coverage:
Routine Maintenance, Component Overhaul, Wiring Diagrams
Page Count
Estimated Pages:
Hundreds (specific count not provided, but indicated as extensive)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English (inferred from product description and common industry practice for these models)
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, lubrication system, fuel injection system, ignition system, cooling system, engine mechanical components (pistons, crankshaft, camshafts, valves, etc.)
Transmission:
Clutch system, gearbox operation, gear shift mechanism, transmission overhaul
Chassis And Suspension:
Front fork (USD telescopic), rear suspension (swingarm, monoshock), steering system, wheel bearings, hub maintenance
Brakes:
Front brake system (dual discs, calipers), rear brake system (single disc, caliper), brake fluid replacement and bleeding procedures, brake pad replacement
Electrical System:
Battery, charging system (alternator, regulator/rectifier), starting system (starter motor), lighting system (headlights, taillights, indicators), ignition system, EFI sensors, ECU, wiring diagrams
Fuel System:
Fuel tank, fuel pump, fuel injectors, throttle body assembly, fuel pressure regulation
Exhaust System:
Exhaust pipes, muffler, catalytic converter (if applicable)
Bodywork And Fairings:
Fairing removal and installation, seat, fuel tank cover, fenders, mounting hardware
Procedures Included
Maintenance:
Oil changes, oil filter replacement, air filter cleaning/replacement, spark plug replacement, coolant replacement, chain adjustment and lubrication, brake fluid flush, tire pressure checks, lubrication points
Repair:
Engine rebuilds, transmission repairs, suspension fork service, brake caliper overhaul, fuel injector cleaning, electrical component replacement, body panel repair
Troubleshooting:
Diagnostic procedures for common issues, error code interpretation (if applicable to ECU), electrical fault finding, engine performance problems
Diagnostics:
Step-by-step diagnostic guides for various systems, testing sensor outputs, checking electrical circuits
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and gearbox rebuilds)
Detail Level:
High (detailed photos, exploded diagrams, step-by-step instructions)
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text within the PDF (standard for professional manuals)
Print Quality
Printability:
Printable (single pages or entire manual)
Binding Type
Binding Type:
Digital (N/A for printed binding)
Paper Type
Paper Type:
Digital (N/A for printed paper type)
Licensing
Licensing Model:
Lifetime use, no expiry, no renewal fees
Device Compatibility:
Unlimited devices (computers, tablets, smartphones)
Operating System Compatibility:
Windows and macOS compatible
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, inline 4-cylinder
Displacement:
779 cc
Bore X Stroke:
74.0 mm x 48.0 mm
Compression Ratio:
12.0:1
Performance
Horsepower:
Approx. 104 hp @ 10,000 rpm (subject to specific market tuning)
Torque:
Approx. 84.1 Nm (62.0 lb-ft) @ 8,000 rpm (subject to specific market tuning)
Fuel System
Fuel Delivery:
Fuel Injection (Mikuni, likely throttle body size ~40mm)
Fuel Type:
Unleaded gasoline, minimum 91 octane
Ignition System
Ignition Type:
TCI (Transistor Controlled Ignition)
Lubrication System
Oil Type:
Yamaha Yamalube or equivalent API SG, JASO MA or MA2 certified 10W-40 or 20W-50 (specific viscosity depends on ambient temperature, refer to manual for exact chart)
Oil Capacity W Filter:
Approx. 3.4 Liters (3.6 US qt)
Cooling System
Coolant Type:
Permanent type antifreeze coolant (50% ethylene glycol and 50% deionized water), Yamaha Yamalube coolant recommended
Coolant Capacity:
Approx. 2.2 Liters (2.3 US qt)
🔧 Transmission
Standard
Transmission Type:
Constant mesh 6-speed
Clutch Type:
Constant mesh, wet, multi-plate
Features
Gear Ratios:
1st: 2.714 (38/14), 2nd: 2.063 (33/16), 3rd: 1.700 (34/20), 4th: 1.409 (31/22), 5th: 1.222 (28/23), 6th: 1.045 (23/22)
Final Drive:
O-ring sealed chain, 525 pitch
Transmission Oil
Transmission Oil Type:
Yamaha Gear Oil or equivalent SAE 80 API GL-4
Transmission Oil Capacity:
Approx. 1.0 Liters (1.1 US qt)
📐 Dimensions
Exterior
Length:
2,120 mm (83.5 in)
Width:
770 mm (30.3 in)
Height:
1,115 mm (43.9 in)
Wheelbase:
1,460 mm (57.5 in)
Ground Clearance:
140 mm (5.5 in)
Seat Height:
815 mm (32.1 in)
Weights
Wet Weight:
Approx. 211 kg (465 lbs) (includes standard equipment and all operating fluids)
Fuel Tank Capacity:
18 Liters (4.8 US gal)
Wheels And Tires
Front Tire Size:
120/70ZR17M/C (58W)
Rear Tire Size:
180/55ZR17M/C (73W)
Front Wheel Type:
Cast aluminum
Rear Wheel Type:
Cast aluminum
Wheel Bolt Pattern:
N/A (cast wheels, not bolt-on in the traditional automotive sense)
Suspension And Brakes
Front Suspension Type:
Upside-down telescopic fork
Front Fork Travel:
130 mm (5.1 in)
Rear Suspension Type:
Swingarm (link suspension)
Rear Shock ABSorber Type:
Monoshock with adjustable preload and rebound damping
Front Brake Type:
Dual hydraulic disc, 310 mm diameter
Rear Brake Type:
Hydraulic disc, 220 mm diameter
🛡️ Safety Features
Ratings
ABS Availability:
Manual specifically states 'NON ABS', indicating non-equipped models are the primary focus. ABS variants may exist, but this manual is for the non-ABS configuration.
Passive Features
Passive Safety:
Sturdy frame construction, well-engineered braking system
💡 Technology Features
Infotainment
Infotainment System:
Basic digital dashboard with analog tachometer. Features include odometer, trip meters, fuel gauge, gear position indicator, clock, and warning lights. No advanced infotainment features like Bluetooth or navigation are present.
Driver Assistance
Driver Assistance:
ABS was an option not covered by this specific manual. The focus is on the mechanical and electronic systems fundamental to operation and maintenance.
Connectivity
Connectivity Features:
None. Primarily a mechanical and electrical systems focus.
🔧 Maintenance
Service Intervals
Oil Filter Change:
Every 10,000 km (6,000 miles) or annually, whichever comes first
Air Filter Inspection:
Every 5,000 km (3,000 miles), clean/replace as needed
Spark Plug Replacement:
Every 10,000 km (6,000 miles) (NGK CR9E or equivalent recommended)
Coolant Replacement:
Every 2 years or 20,000 km (12,000 miles)
Brake Fluid Replacement:
Every 2 years (DOT 4 recommended)
Chain Lubrication Adjustment:
Every 1,000 km (600 miles) or after washing/riding in rain
Fluid Specifications
Engine Oil Spec:
API SG, JASO MA or MA2 certified 10W-40 or 20W-50
Coolant Spec:
50% ethylene glycol + 50% deionized water
Brake Fluid Spec:
DOT 4
Transmission Oil Spec:
SAE 80 API GL-4
Known Issues
Common Issues:
While generally reliable, potential minor issues can include occasional fuel injector clogging (manageable with good fuel and additives), rear shock absorber wear over very high mileage, and general maintenance items like chain and sprockets. The manual will detail specific checks for these.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Yamaha Motor Company, established in 1955, is renowned for its high-performance motorcycles, musical instruments, and advanced engineering across various sectors.
Model Evolution
Model Lineage:
The FZ series represents Yamaha's lineage of naked and sport-touring motorcycles, often evolving from their sportbike platforms to offer more versatility. The FZ8/Fazer8 slots into this by offering a powerful inline-four engine in a more accessible and practical package than the flagship R-series bikes.
Production
Production Period:
The FZ8 and Fazer8 models were produced globally during the early 2010s, with the 2011-2013 range being a significant period for these specific models.
🏆 Awards & Recognition
Recognitions
Model Awards:
Specific awards for the FZ8/Fazer8 from 2011-2013 are not widely publicized, but the model was generally well-received for its balance of performance, comfort, and value in the middleweight sport-touring segment.
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