Target Audience:
Polaris Sportsman 550 owners and technicians seeking detailed repair and maintenance guidance.
Value Proposition:
Provides factory-level repair information for DIY enthusiasts and professional mechanics, enabling cost-effective maintenance and repairs.
Manual Attributes:
Step-by-step instructions, detailed illustrations, troubleshooting sections, system-specific diagrams.
Models Covered:
Sportsman 550, Sportsman 550 EPS, Sportsman 550 EPS International, Sportsman 550 / EPS / INTL, Sportsman X2 550 / INTL, Sportsman Touring 550 / INTL, Sportsman X2 550 / Tour 550 / INTL
Manual Scope:
Covers all aspects of repair for the complete vehicle, illustrating removal and installation of components in a step-by-step fashion.
Estimated Page Count:
N/A (Digital Download)
Type:
Factory Service Manual / Repair Manual
Primary Language:
English
Delivery Format:
Digital Download (PDF)
Engine And Drivetrain:
Engine, Fuel System, Cooling System, Transmission, Clutching, Final Drive
Chassis And Body:
Body and Frame, Steering and Suspension, Brakes
Electrical And Diagnostics:
Electrical System, Wiring Diagrams, Troubleshooting
Powertrain:
Detailed coverage of engine components (pistons, cylinders, valves, lubrication, cooling), fuel delivery, ignition, exhaust, transmission, clutches, and final drive differentials.
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements
Repair And Rebuild:
Component removal and installation, engine rebuilds, transmission overhauls, suspension repairs
Diagnostics:
Troubleshooting guides, symptom-based diagnostics
Special Tools:
Identifies and describes the use of specialized tools required for certain repair procedures.
Depth Of Coverage:
Comprehensive (from basic maintenance to complete rebuilds and diagnostics)
Electrical Diagnostics:
In-depth electrical troubleshooting, including component testing, wiring harness diagnostics, and interpretation of wiring diagrams.
Visual Elements:
High-quality pictures, diagrams, illustrations, exploded parts views
Digital Equivalent:
N/A (Downloadable, viewable on various devices)
Digital Equivalent:
N/A (Digital)
Viewing Software:
No special software required (standard PDF reader compatible)
Display Features:
Digital gauge cluster with speedometer, tachometer, odometer, trip meter, fuel level, AWD indicator, high/low gear.
Eps Availability:
Available on EPS models (Electronic Power Steering) for reduced steering effort.
Accessory Ports:
12V DC outlet for charging accessories.
Oil Change Interval:
Refer to manual for specific mileage/hours; typically every 100 hours or annually.
Air Filter Inspection:
Frequent checks recommended, especially in dusty conditions.
Engine Oil Type:
SAE 0W-40 Synthetic (Polaris recommends specific Polaris branded oil)
Coolant Type:
Polarisкомендует Specific Coolant or a high-quality ethylene glycol coolant with corrosion inhibitors.
Transmission Fluid Type:
Refer to manual for specific PVT fluid requirements (often specialized).
Common Wear Items:
Drive belts, suspension bushings, wheel bearings, brake pads.
Potential Trouble Spots:
EFI system sensors, charging system components, cooling system leaks if not properly maintained.